现代制造工程
現代製造工程
현대제조공정
MODERN MANUFACTURING ENGINEERING
2014年
10期
1-4,129
,共5页
邓朝晖%彭欢欢%万林林%粟福喻%黄强
鄧朝暉%彭歡歡%萬林林%粟福喻%黃彊
산조휘%팽환환%만림림%속복유%황강
凹面轮廓%凸轮轴%曲率半径%磨削新工艺
凹麵輪廓%凸輪軸%麯率半徑%磨削新工藝
요면륜곽%철륜축%곡솔반경%마삭신공예
concave contour%camshaft%radius of curvature%new grinding process
分析带有凹面轮廓的凸轮轴(简称凹面凸轮轴)数控磨削加工难点,提出采用大砂轮与小砂轮复合数控成形磨削凹面凸轮轴新工艺。给出了小砂轮半径的计算公式,通过计算凹面轮廓的最小曲率半径,对比判断是否需要切换砂轮。详细分析了大砂轮与小砂轮复合数控成形磨削凹面凸轮轴新工艺过程,并在CNC8325B全数控凸轮轴超高速复合磨床上进行了高速磨削加工实验,实验结果表明,该工艺方法可以实现凹面凸轮轴轮廓的磨削成形加工,满足了加工精度要求。
分析帶有凹麵輪廓的凸輪軸(簡稱凹麵凸輪軸)數控磨削加工難點,提齣採用大砂輪與小砂輪複閤數控成形磨削凹麵凸輪軸新工藝。給齣瞭小砂輪半徑的計算公式,通過計算凹麵輪廓的最小麯率半徑,對比判斷是否需要切換砂輪。詳細分析瞭大砂輪與小砂輪複閤數控成形磨削凹麵凸輪軸新工藝過程,併在CNC8325B全數控凸輪軸超高速複閤磨床上進行瞭高速磨削加工實驗,實驗結果錶明,該工藝方法可以實現凹麵凸輪軸輪廓的磨削成形加工,滿足瞭加工精度要求。
분석대유요면륜곽적철륜축(간칭요면철륜축)수공마삭가공난점,제출채용대사륜여소사륜복합수공성형마삭요면철륜축신공예。급출료소사륜반경적계산공식,통과계산요면륜곽적최소곡솔반경,대비판단시부수요절환사륜。상세분석료대사륜여소사륜복합수공성형마삭요면철륜축신공예과정,병재CNC8325B전수공철륜축초고속복합마상상진행료고속마삭가공실험,실험결과표명,해공예방법가이실현요면철륜축륜곽적마삭성형가공,만족료가공정도요구。
By analyzing the difficulties about the concave contour of camshaft in CNC grinding ,a new grinding process that the concave camshaft is machined by two grinding wheels of different diameters was proposed .A calculation formula about the small wheel radius is given ,and calculating the minimum radius of curvature of the concave contour can help us decide whether it need to switch the grinding wheel .Analyzes in detail the profile grinding process with large size and small size grinding wheels .Be-sides,some experiments are also carried out on the CNC 8325B ultra high speed camshaft grinder .The experimental results show that the concave contour grinding of camshaft can be achieved by this new process and meet the machining accuracy require -ments.