金刚石与磨料磨具工程
金剛石與磨料磨具工程
금강석여마료마구공정
DIAMOND & ABRASIVES ENGINNERING
2014年
5期
22-28
,共7页
黎清健%王成勇%李胜蓝%宋月贤
黎清健%王成勇%李勝藍%宋月賢
려청건%왕성용%리성람%송월현
脆硬材料研磨%瞬态温度场%热-力耦合
脆硬材料研磨%瞬態溫度場%熱-力耦閤
취경재료연마%순태온도장%열-력우합
brittle materials lapping%transient temperature fields%thermal-mechanical coupling
以圆光栅玻璃为代表,建立了脆硬材料研磨加工三维瞬态温度/应力场有限元模型。在考虑了热传导、空气对流传热和热辐射的冷却作用以及工件和研磨盘的热流分配问题的条件下,研究了加工过程中,工件的转动情况对温度场分布及传递规律的影响,并对仿真结果进行了实验验证。研究结果表明:研磨加工时,摩擦热由工件与研磨盘接触面向两边以及底层传递;工件与研磨盘同向转动加工时,工件上的摩擦热由于没有在刚滑出区域堆积,分布得更加均匀;工件与研磨盘反向转动研磨加工产生的摩擦热要比同向转动加工时的要高。
以圓光柵玻璃為代錶,建立瞭脆硬材料研磨加工三維瞬態溫度/應力場有限元模型。在攷慮瞭熱傳導、空氣對流傳熱和熱輻射的冷卻作用以及工件和研磨盤的熱流分配問題的條件下,研究瞭加工過程中,工件的轉動情況對溫度場分佈及傳遞規律的影響,併對倣真結果進行瞭實驗驗證。研究結果錶明:研磨加工時,摩抆熱由工件與研磨盤接觸麵嚮兩邊以及底層傳遞;工件與研磨盤同嚮轉動加工時,工件上的摩抆熱由于沒有在剛滑齣區域堆積,分佈得更加均勻;工件與研磨盤反嚮轉動研磨加工產生的摩抆熱要比同嚮轉動加工時的要高。
이원광책파리위대표,건립료취경재료연마가공삼유순태온도/응력장유한원모형。재고필료열전도、공기대류전열화열복사적냉각작용이급공건화연마반적열류분배문제적조건하,연구료가공과정중,공건적전동정황대온도장분포급전체규률적영향,병대방진결과진행료실험험증。연구결과표명:연마가공시,마찰열유공건여연마반접촉면향량변이급저층전체;공건여연마반동향전동가공시,공건상적마찰열유우몰유재강활출구역퇴적,분포득경가균균;공건여연마반반향전동연마가공산생적마찰열요비동향전동가공시적요고。
The deformation of lapping plate is caused by the coupling action of cutting friction heat and the lapping pressure during the lapping process of brittle materials The deformation of workpiece and machined surface quality are affected by the lapping temperature at the same time Based on circular grating glass as an example the brittle materials lapping three-dimensional transient temperature stress field finite element model is established Considering the heat conduction air convection thermal radiation and the of heat flux distribution of workpiece and lapping plate the influences of the rotational situations of workpiece on temperature field distribution and transfer regulations are researched The simulation results have been experimentally demonstrated The research result shows that friction heat transfers to bottom layer and both sides from the contact surface of lapping plate and workpiece during the lapping process Without the accumulation in the zone workpiece is skidding off the lapping plate the friction heat distributed uniformly when the workpiece rotates in the same direction with the lapping plate Friction heat is generated more when the workpiece rotates in the reverse rotation with the lapping plate than it rotates in the same direction.