化工进展
化工進展
화공진전
CHEMICAL INDUSTRY AND ENGINEERING PROGRESS
2014年
11期
3061-3066
,共6页
严生虎%韩玲玲%沈卫%沈介发%刘建武%张跃
嚴生虎%韓玲玲%瀋衛%瀋介髮%劉建武%張躍
엄생호%한령령%침위%침개발%류건무%장약
微通道反应器%环己酮%ε-己内酯%Baeyer-Villiger氧化
微通道反應器%環己酮%ε-己內酯%Baeyer-Villiger氧化
미통도반응기%배기동%ε-기내지%Baeyer-Villiger양화
micro-channel reactor%cyclohexanone%ε-caprolactone%Baeyer-Villiger oxidation
在微通道反应器中,由 H2O2、乙酸酐反应连续合成过氧乙酸氧化剂,再与环己酮经 Baeyer-Villiger 氧化连续合成ε-己内酯。先后考察了过氧乙酸氧化剂合成中乙酸酐与H2O2摩尔比、反应温度、停留时间等因素的影响,环己酮氧化反应中原料摩尔配比、反应温度、停留时间等因素对ε-己内酯合成的影响,优化了工艺条件。结果表明,当n(乙酸酐)∶n(H2O2)=1.2∶1、反应温度为70℃、停留时间为115s时,H2O2转化率达88.9%,过氧乙酸收率达86.7%;当n(过氧乙酸)∶n(环己酮)=1.1∶1、反应温度为90℃、停留时间为90s时,环己酮转化率达96.2%,ε-己内酯的收率达80.9%。与传统间歇釜式反应工艺相比,微通道反应工艺提高了ε-己内酯的收率和选择性,缩短了反应时间,减少了原料消耗,实现了连续化操作,提高了生产安全性。
在微通道反應器中,由 H2O2、乙痠酐反應連續閤成過氧乙痠氧化劑,再與環己酮經 Baeyer-Villiger 氧化連續閤成ε-己內酯。先後攷察瞭過氧乙痠氧化劑閤成中乙痠酐與H2O2摩爾比、反應溫度、停留時間等因素的影響,環己酮氧化反應中原料摩爾配比、反應溫度、停留時間等因素對ε-己內酯閤成的影響,優化瞭工藝條件。結果錶明,噹n(乙痠酐)∶n(H2O2)=1.2∶1、反應溫度為70℃、停留時間為115s時,H2O2轉化率達88.9%,過氧乙痠收率達86.7%;噹n(過氧乙痠)∶n(環己酮)=1.1∶1、反應溫度為90℃、停留時間為90s時,環己酮轉化率達96.2%,ε-己內酯的收率達80.9%。與傳統間歇釜式反應工藝相比,微通道反應工藝提高瞭ε-己內酯的收率和選擇性,縮短瞭反應時間,減少瞭原料消耗,實現瞭連續化操作,提高瞭生產安全性。
재미통도반응기중,유 H2O2、을산항반응련속합성과양을산양화제,재여배기동경 Baeyer-Villiger 양화련속합성ε-기내지。선후고찰료과양을산양화제합성중을산항여H2O2마이비、반응온도、정류시간등인소적영향,배기동양화반응중원료마이배비、반응온도、정류시간등인소대ε-기내지합성적영향,우화료공예조건。결과표명,당n(을산항)∶n(H2O2)=1.2∶1、반응온도위70℃、정류시간위115s시,H2O2전화솔체88.9%,과양을산수솔체86.7%;당n(과양을산)∶n(배기동)=1.1∶1、반응온도위90℃、정류시간위90s시,배기동전화솔체96.2%,ε-기내지적수솔체80.9%。여전통간헐부식반응공예상비,미통도반응공예제고료ε-기내지적수솔화선택성,축단료반응시간,감소료원료소모,실현료련속화조작,제고료생산안전성。
Peracetic acid was prepared as an oxidant from acetic anhydride and H2O2 firstly,and thenε-caprolactone was synthesized by Baeyer-Villiger oxidization of cyclohexanone in a continuous flow micro-channel reactor. The effects of reactants molar ratio,reaction temperature and residence time on reactant conversion and product yield were investigated for both preparation of peracetic acid and synthesis ofε-caprolactone,and the process conditions were optimized. Under conditions of n(acetic anhydride) ∶n(H2O2)=1.2∶1,reaction temperature at 70℃,residence time of 115s,conversion of H2O2 reached 88.9% and yield of peracetic acid reached 86.7%. Under conditions of n(peracetic acid) ∶n(cyclohexanone)=1.1∶1,reaction temperature at 90℃,residence time of 90s,conversion of cyclohexanone reached 96.2% and yield of ε-caprolactone reached 80.9%. Comparing with the traditional batch reaction process,the selectivities and yields of target products in this continuous micro-channel reaction process were increased with shortened reaction time and lessened raw material consumption,and process continuity ensured higher operation safety.