郑州轻工业学院学报(自然科学版)
鄭州輕工業學院學報(自然科學版)
정주경공업학원학보(자연과학판)
JOURNAL OF ZHENGZHOU INSTITUTE OF LIGHT INDUSTRY(NATURAL SCIENCE)
2014年
5期
47-51
,共5页
李卫%钱进%张超帅%郭乃伟
李衛%錢進%張超帥%郭迺偉
리위%전진%장초수%곽내위
ZJ17 卷接机组%吸丝带导轨%结构改进
ZJ17 捲接機組%吸絲帶導軌%結構改進
ZJ17 권접궤조%흡사대도궤%결구개진
ZJ17 rolling and connecting unit%ribbon guide rail%structure improvement
针对 ZJ17卷接机组吸丝带在运行过程中存在的烟丝跑漏、吸丝带运行成波浪形等问题,在保证吸丝带导轨原有的工作需求和工作精度的前提下,对吸丝带侧边导条结构、两侧边导条之间的距离、吸丝带与导轨之间的接触面积进行技术改进:取消了两侧边导条之间的陶瓷辊轮以合金衬条取代;在保证吸丝带吸风面积的前提下,增加了吸丝带与导轨的接触面积.改进后烟支的空头率波动范围降低至0.08%~0.12%,烟支质量短期标准偏差降低至11.4 mg,烟支质量长期标准偏差降低至4.2 mg,有效提高了吸丝带运行的稳定性、可靠性,降低了烟丝发生跑漏的概率,从而降低了烟丝消耗,提高了设备运行效率.
針對 ZJ17捲接機組吸絲帶在運行過程中存在的煙絲跑漏、吸絲帶運行成波浪形等問題,在保證吸絲帶導軌原有的工作需求和工作精度的前提下,對吸絲帶側邊導條結構、兩側邊導條之間的距離、吸絲帶與導軌之間的接觸麵積進行技術改進:取消瞭兩側邊導條之間的陶瓷輥輪以閤金襯條取代;在保證吸絲帶吸風麵積的前提下,增加瞭吸絲帶與導軌的接觸麵積.改進後煙支的空頭率波動範圍降低至0.08%~0.12%,煙支質量短期標準偏差降低至11.4 mg,煙支質量長期標準偏差降低至4.2 mg,有效提高瞭吸絲帶運行的穩定性、可靠性,降低瞭煙絲髮生跑漏的概率,從而降低瞭煙絲消耗,提高瞭設備運行效率.
침대 ZJ17권접궤조흡사대재운행과정중존재적연사포루、흡사대운행성파랑형등문제,재보증흡사대도궤원유적공작수구화공작정도적전제하,대흡사대측변도조결구、량측변도조지간적거리、흡사대여도궤지간적접촉면적진행기술개진:취소료량측변도조지간적도자곤륜이합금츤조취대;재보증흡사대흡풍면적적전제하,증가료흡사대여도궤적접촉면적.개진후연지적공두솔파동범위강저지0.08%~0.12%,연지질량단기표준편차강저지11.4 mg,연지질량장기표준편차강저지4.2 mg,유효제고료흡사대운행적은정성、가고성,강저료연사발생포루적개솔,종이강저료연사소모,제고료설비운행효솔.
Structure improvement of ribbon guide rail of ZJ17 rolling and connecting unit Aiming at the problems of ribbon guide rail of ZJ17 rolling and connecting unit in the operation process such as the tobac-co leakage,running into wavy of suction ribbon,under the premise of guaranteeing the original job re-quirements and accuracy,the ribbon side guide structure,the distance between the two -side conducting bar,the contact area between the ribbon and guide were improved in technology,and the two sides be-tween ceramic roller wheel was replaced by guide bar on the alloy liner.On the premise of guaranteeing the suction ribbon area,the contract area between the ribbon and the guide was increased.The short rate of cigarette has increased to 0.08% -0.12%;The short -term standard deviation weight of cigarette has reduced to 11.4 mg;The long -term standard deviation weight of cigarette has reduced to 4.2mg.The ribbon running stability and reliability was improved,the probability of tobacco leakage rate was reduced so as to reduce the equipment of tobacco consumption and improve the efficiency of the equipment operation.