山东冶金
山東冶金
산동야금
SHANDONG METALLURY
2014年
5期
1-4
,共4页
张书臣%冯俊小%姬江峰%张勇%高万绪%张小涛
張書臣%馮俊小%姬江峰%張勇%高萬緒%張小濤
장서신%풍준소%희강봉%장용%고만서%장소도
环形加热炉%炉温制度%正交试验%优化方法%管坯
環形加熱爐%爐溫製度%正交試驗%優化方法%管坯
배형가열로%로온제도%정교시험%우화방법%관배
rotary furnace%furnace temperature schedule%orthogonal test%optimization method%tube billet
建立了环形加热炉管坯加热过程数学模型,使用VB语言编写离线加热程序,并通过“黑匣子”试验验证该程序的准确性;然后,针对某钢厂低碳钢种(Φ=270 mm),加热时间为180 min,采用13因素3水平多目标的正交试验设计方法,对环形加热炉的炉温制度进行分析,并利用综合平衡法对试验结果进行权衡分析;最后,在满足工艺要求的前提下,给出了最佳炉温制度组合,经验证,在此炉温制度下,出炉管坯能满足工艺要求,并降低能耗0.6%左右。
建立瞭環形加熱爐管坯加熱過程數學模型,使用VB語言編寫離線加熱程序,併通過“黑匣子”試驗驗證該程序的準確性;然後,針對某鋼廠低碳鋼種(Φ=270 mm),加熱時間為180 min,採用13因素3水平多目標的正交試驗設計方法,對環形加熱爐的爐溫製度進行分析,併利用綜閤平衡法對試驗結果進行權衡分析;最後,在滿足工藝要求的前提下,給齣瞭最佳爐溫製度組閤,經驗證,在此爐溫製度下,齣爐管坯能滿足工藝要求,併降低能耗0.6%左右。
건립료배형가열로관배가열과정수학모형,사용VB어언편사리선가열정서,병통과“흑갑자”시험험증해정서적준학성;연후,침대모강엄저탄강충(Φ=270 mm),가열시간위180 min,채용13인소3수평다목표적정교시험설계방법,대배형가열로적로온제도진행분석,병이용종합평형법대시험결과진행권형분석;최후,재만족공예요구적전제하,급출료최가로온제도조합,경험증,재차로온제도하,출로관배능만족공예요구,병강저능모0.6%좌우。
The mathematical model of tube billet heating process in rotary furnace is established. Offline simulation software is developed by VB language, which has been verified exactly by black box test. For low-carbon steel (Φ=270 mm) and 180 min heating time in a steel plant, the method of 13 factors and three levels of multi-objective orthogonal test is adopted and furnace temperature schedule of rotary furnace is optimized. Test results get on tradeoff analysis using consolidated balance method. Under the content of technical requirements, the combination of the best furnace temperature schedule is obtained. It proved that the reheated tube billet can meet the technical requirements and the energy consumption is reduced about 0.6%under this furnace temperature schedule.