粉末冶金材料科学与工程
粉末冶金材料科學與工程
분말야금재료과학여공정
POWDER METALLURGY MATERIALS SCIENCE AND ENGINEERING
2014年
5期
790-796
,共7页
庞丰%段隆臣%童牧%梅冬%刘强
龐豐%段隆臣%童牧%梅鼕%劉彊
방봉%단륭신%동목%매동%류강
打滑地层%造孔剂%粗糙度%孕镶金刚石钻头
打滑地層%造孔劑%粗糙度%孕鑲金剛石鑽頭
타활지층%조공제%조조도%잉양금강석찬두
slipping formation%pore-forming agent%roughness%impregnated diamond bit
基于孕镶金刚石钻头在低钻压下或钻进弱研磨性地层时,出现钻进“打滑”的现象,提出向钻头胎体中添加造孔剂,降低胎体耐磨性的思路,以增强金刚石的出刃,提高钻进时效。通过对造孔剂的结构分析表明,A、B型造孔剂在冲洗液的冲蚀和岩层的研磨作用下,均会有造孔功能,且A型造孔剂在热压时能紧密堆砌,使得其具有更好的力学性能。胎块和钻头的性能测试结果表明,含造孔剂胎块的各项力学性能均有所下降,含A型造孔剂胎块力学性能下降的幅度小于B型造孔剂,当造孔剂的含量不超过30%时,胎块的力学性能下降幅度较小。加入A型造孔剂后,孕镶金刚石钻头的钻速明显增大,当造孔剂含量为30%时,钻速提高了1.4倍。含造孔剂胎块唇面分析表明,含A型造孔剂的胎块表面孔隙分布均匀,且加入的造孔剂具有造孔功能。分析了造孔剂对金刚石出刃的影响,结果表明,胎体中加入造孔剂后可增强胎体底唇面的粗糙度,降低钻头胎体对金刚石的包镶程度,促进金刚石的出刃,提高钻进时效。
基于孕鑲金剛石鑽頭在低鑽壓下或鑽進弱研磨性地層時,齣現鑽進“打滑”的現象,提齣嚮鑽頭胎體中添加造孔劑,降低胎體耐磨性的思路,以增彊金剛石的齣刃,提高鑽進時效。通過對造孔劑的結構分析錶明,A、B型造孔劑在遲洗液的遲蝕和巖層的研磨作用下,均會有造孔功能,且A型造孔劑在熱壓時能緊密堆砌,使得其具有更好的力學性能。胎塊和鑽頭的性能測試結果錶明,含造孔劑胎塊的各項力學性能均有所下降,含A型造孔劑胎塊力學性能下降的幅度小于B型造孔劑,噹造孔劑的含量不超過30%時,胎塊的力學性能下降幅度較小。加入A型造孔劑後,孕鑲金剛石鑽頭的鑽速明顯增大,噹造孔劑含量為30%時,鑽速提高瞭1.4倍。含造孔劑胎塊脣麵分析錶明,含A型造孔劑的胎塊錶麵孔隙分佈均勻,且加入的造孔劑具有造孔功能。分析瞭造孔劑對金剛石齣刃的影響,結果錶明,胎體中加入造孔劑後可增彊胎體底脣麵的粗糙度,降低鑽頭胎體對金剛石的包鑲程度,促進金剛石的齣刃,提高鑽進時效。
기우잉양금강석찬두재저찬압하혹찬진약연마성지층시,출현찬진“타활”적현상,제출향찬두태체중첨가조공제,강저태체내마성적사로,이증강금강석적출인,제고찬진시효。통과대조공제적결구분석표명,A、B형조공제재충세액적충식화암층적연마작용하,균회유조공공능,차A형조공제재열압시능긴밀퇴체,사득기구유경호적역학성능。태괴화찬두적성능측시결과표명,함조공제태괴적각항역학성능균유소하강,함A형조공제태괴역학성능하강적폭도소우B형조공제,당조공제적함량불초과30%시,태괴적역학성능하강폭도교소。가입A형조공제후,잉양금강석찬두적찬속명현증대,당조공제함량위30%시,찬속제고료1.4배。함조공제태괴진면분석표명,함A형조공제적태괴표면공극분포균균,차가입적조공제구유조공공능。분석료조공제대금강석출인적영향,결과표명,태체중가입조공제후가증강태체저진면적조조도,강저찬두태체대금강석적포양정도,촉진금강석적출인,제고찬진시효。
Based on the slipping phenomenon when impregnated diamond bits drill weak abrasive formation or under low drilling pressure, a new thought of adding pore-forming agent to the bits matrix to weak its wear resistance is presented to improve bits’ self-sharpening and drilling efficiency. The structure analysis of pore-forming agents show that both type A and type B pore-forming agent have pore formation function when they are eroded by drilling fluid and grinded by the rock, and type A pore-forming agent has better mechanical property because of close packing during hot-pressing. The performance test results indicate that the mechanical properties decrease with adding the pore-forming agents, while the segments containing the type A pore-forming agent decrease less than that of containing type B agent. The mechanical properties decrease a little when the content of the pore-forming agent is under 30%. The drilling rate of the bits increases significantly after the type A pore-forming agent is added, which can increase 1.4 times when the content of the pore-forming agent reach 30%. The condition of the segments’ crown demonstrates that the pores uniformly distribute in crown of the segments containing the type A pore-forming agent having pore function. The analysis of the bits’ self-sharpening by adding pore-forming agent shows that enhancing the roughness of the bit’s crown can weak the diamond-setting ability of the bit matrix and improve the drilling efficiency.