华南理工大学学报(自然科学版)
華南理工大學學報(自然科學版)
화남리공대학학보(자연과학판)
JOURNAL OF SOUTH CHINA UNIVERSITY OF TECHNOLOGY(NATURAL SCIENCE EDITION)
2014年
9期
30-34,40
,共6页
焦青松%李迪%王世勇%孔祥洪
焦青鬆%李迪%王世勇%孔祥洪
초청송%리적%왕세용%공상홍
端面磨削%数控%插补%刀剪
耑麵磨削%數控%插補%刀剪
단면마삭%수공%삽보%도전
surface grinding%numerical control%interpolation%knives and scissors
为实现复杂、异形刀剪的端面磨削,提出了一种空间端面磨削多轴联动控制方法。根据端面磨削的工艺特点与卧式端面磨床的结构特点,建立了砂轮径向进给量、轴向进给量、旋转角度等加工参数与工件顶面磨削量、底面磨削量、磨削宽度等工艺参数间的函数关系,并结合端面的投影规律实现了一个旋转轴与两个平动轴的三轴联动控制。基于所提控制方法开发了数控系统,该系统支持二维图形与参数混合编程。利用该系统开发了数控端面磨床样机,并进行了磨削实验。结果表明,该磨床能够磨削多种刀剪产品,加工效率与质量优于液压式端面磨床。
為實現複雜、異形刀剪的耑麵磨削,提齣瞭一種空間耑麵磨削多軸聯動控製方法。根據耑麵磨削的工藝特點與臥式耑麵磨床的結構特點,建立瞭砂輪徑嚮進給量、軸嚮進給量、鏇轉角度等加工參數與工件頂麵磨削量、底麵磨削量、磨削寬度等工藝參數間的函數關繫,併結閤耑麵的投影規律實現瞭一箇鏇轉軸與兩箇平動軸的三軸聯動控製。基于所提控製方法開髮瞭數控繫統,該繫統支持二維圖形與參數混閤編程。利用該繫統開髮瞭數控耑麵磨床樣機,併進行瞭磨削實驗。結果錶明,該磨床能夠磨削多種刀剪產品,加工效率與質量優于液壓式耑麵磨床。
위실현복잡、이형도전적단면마삭,제출료일충공간단면마삭다축련동공제방법。근거단면마삭적공예특점여와식단면마상적결구특점,건립료사륜경향진급량、축향진급량、선전각도등가공삼수여공건정면마삭량、저면마삭량、마삭관도등공예삼수간적함수관계,병결합단면적투영규률실현료일개선전축여량개평동축적삼축련동공제。기우소제공제방법개발료수공계통,해계통지지이유도형여삼수혼합편정。이용해계통개발료수공단면마상양궤,병진행료마삭실험。결과표명,해마상능구마삭다충도전산품,가공효솔여질량우우액압식단면마상。
In order to realize the surface grinding of complicated and specially-shaped knives and scissors,a multi-axis motion control method is proposed for spatial surface grinding.Based on the characteristics of surface grinding and horizontal surface grinder,the functional relationship between machining parameters and process parameters is established.The machining parameters include radial feed,axial feed and rotation angle,and the process parame-ters includes grinding depth of top surface,grinding depth of bottom surface and grinding width.Then,the joint control of one rotational axis and two translational axes is realized by taking into account surface projection rules. Based on the proposed control method,a computer numerical control (CNC)system is developed,which supports the mixed 2D graphic and parametric user programming.Finally,the CNC system is employed to develop a proto-type of numerical control surface grinder,and grinding experiments are performed by using the surface grinder.The results show that the surface grinder is able to manufacture various kinds of knives and scissors and is superior to a hydraulic surface grinder in terms of efficiency and quality.