农业工程学报
農業工程學報
농업공정학보
2014年
19期
30-37
,共8页
万其号%王德成%王光辉%宫泽奇%白阳
萬其號%王德成%王光輝%宮澤奇%白暘
만기호%왕덕성%왕광휘%궁택기%백양
农业机械%设计%收获%青贮%装袋%圆盘切割%滚筒粉碎%螺旋挤压
農業機械%設計%收穫%青貯%裝袋%圓盤切割%滾筒粉碎%螺鏇擠壓
농업궤계%설계%수획%청저%장대%원반절할%곤통분쇄%라선제압
agricultural machinery%design%harvesting%silage%bagging%disc cutting%roller grinding%screw extrusion
针对目前中国牧草收贮设备不能将盛产期的牧草切割后直接装袋而造成的运输成本高、工序多、营养损失大等问题,提出了将牧草在田间进行收割、粉碎、装袋、扎口联合作业的青贮保存方法,并设计了一种自走式牧草青贮联合装袋机。该文描述了机器的总体设计方案,并对输送粉碎装置、牧草粉碎后螺旋挤压等装置进行了设计,确定了其关键参数值。该研究进行了含水率为78%的牧草试验,机器前进的平均速度为2.3 m/s、割茬高度为5~15 mm,螺旋压缩比为2:1,临界旋转速度为99 r/min,样机能够顺利工作,装袋的密度能达到320 kg/m3,装袋平均时间为30 s每袋。机型的设计不仅能够提高劳动生产率,方便取饲喂养,而且为青贮牧草的收获存储提供了新的方法。
針對目前中國牧草收貯設備不能將盛產期的牧草切割後直接裝袋而造成的運輸成本高、工序多、營養損失大等問題,提齣瞭將牧草在田間進行收割、粉碎、裝袋、扎口聯閤作業的青貯保存方法,併設計瞭一種自走式牧草青貯聯閤裝袋機。該文描述瞭機器的總體設計方案,併對輸送粉碎裝置、牧草粉碎後螺鏇擠壓等裝置進行瞭設計,確定瞭其關鍵參數值。該研究進行瞭含水率為78%的牧草試驗,機器前進的平均速度為2.3 m/s、割茬高度為5~15 mm,螺鏇壓縮比為2:1,臨界鏇轉速度為99 r/min,樣機能夠順利工作,裝袋的密度能達到320 kg/m3,裝袋平均時間為30 s每袋。機型的設計不僅能夠提高勞動生產率,方便取飼餵養,而且為青貯牧草的收穫存儲提供瞭新的方法。
침대목전중국목초수저설비불능장성산기적목초절할후직접장대이조성적운수성본고、공서다、영양손실대등문제,제출료장목초재전간진행수할、분쇄、장대、찰구연합작업적청저보존방법,병설계료일충자주식목초청저연합장대궤。해문묘술료궤기적총체설계방안,병대수송분쇄장치、목초분쇄후라선제압등장치진행료설계,학정료기관건삼수치。해연구진행료함수솔위78%적목초시험,궤기전진적평균속도위2.3 m/s、할치고도위5~15 mm,라선압축비위2:1,림계선전속도위99 r/min,양궤능구순리공작,장대적밀도능체도320 kg/m3,장대평균시간위30 s매대。궤형적설계불부능구제고노동생산솔,방편취사위양,이차위청저목초적수획존저제공료신적방법。
Silaging nutrient-rich phase grass with bags in the field can reduce nutrient loss, maintain green feed nutrients, and facilitate long-term preservation; thus promotes the growth of good livestock. To facilitate direct storage of forage harvested in the field, one self-propelled grass silage combined bagging machine was developed.. It integrated the cutting device, a conveyor feeding device, a crushing and throwing device, vertical auger conveyor equipment, grass bagging density control device. And their key device parameters were calculated. The self-propelled grass silage combined bagging machine used disc cutter to cut grass, the blade root diameter and top diameter were 500 and 620 mm, and the critical forward speed of the machine was 17.9 km/h so that leakage could be prevented and repeat cutting could be reduced. The designed grinding hob diameter and the width were 550 and 480 mm. it’s rated rotating speed was 1600 r/min and the linear velocity of the feed roller was from 2.1-17.1 m/s when the length of the cutting grass was 5-40 mm. The diameters of the front and intermediate feed roller were 300 and 260 mm, and the calculated rear feeding roller diameter was 90 mm. In order to minimize forage accumulation, the designed throwing roller diameter was 300 mm, the width was 510 mm, the angular velocity was 2 600 r/min, the leaf number was 4, and the angle of thrown pieces of angle was 20°. The displacement and velocity equations at any moment from the start. Grass compressed by screw auger before output from the silo. The compression ratio of the screw mechanism can be adjusted for achieving the desired output squeeze effect. The three different of compression ratio screw auger were designed for different types of forage, and spirals can be changed by the exchange of connecting flange. According to squeeze theory, the designed spiral inner diameter was 100 mm and screw conveyor segment pitch was 345 mm at the beginning of variable pitch segments, meanwhile the surface of screw extruder was polished and longitudinal grooves in the barrel were built for increasing the extrusion effect. The crushed forage was loose and easy to squeeze, and had a large volume gradient. Then the volume gradient became small, and pitch gradually becomes small, so rational compression ratio made compression effect better. Finally, the critical rotation speed was calculated and was 99 r/min. In the self-propelled silage harvester, this innovative design combined automatic pneumatic tying device could greatly reduce labor intensity. Working performance test of the developed prototype was conducted with forage whose moisture content is 78%. Results showed a stubble height was 5-15 mm, cutting leakage loss was 0.85%, average bagging density was 320 kg/m3, average bagging time was 30 s per bag, tying rate was 100%.With average forward speed at 2.3 m/s, operation capability of the machine can achieve 0.53-0.67 hm2/h without clogging. The presented study provides a new approach for the harvest and storage of silage grass.