工具技术
工具技術
공구기술
TOOL ENGINEERING
2014年
10期
16-19
,共4页
王泽亮%黄树涛%焦可如%许立福%李金泉
王澤亮%黃樹濤%焦可如%許立福%李金泉
왕택량%황수도%초가여%허립복%리금천
SiCp/Al复合材料%切削温度%切削用量%刀具角度
SiCp/Al複閤材料%切削溫度%切削用量%刀具角度
SiCp/Al복합재료%절삭온도%절삭용량%도구각도
SiCp/Al composites%cutting temperature%cutting parameter%cutting tool angle
使用ABAQUS有限元软件对高体分SiCp/Al复合材料的颗粒和基体进行分别定义,仿真研究了高速切削复合材料时的温度场,分析了切削过程中切削用量和刀具角度对工件切削温度的影响。结果表明:在切削过程中,与刀具接触位置的颗粒温度较高且应力值较高;SiC颗粒的温度较Al基体的温度低;第一变形区发现一条沿着剪切角方向非常明显的温升带。在稳定切削阶段,与刀尖接触位置的工件温度较高,且应力集中现象总是发生在SiC颗粒上。随着切削深度和切削深度的增加,切削过程中工件的最高温度均随之增加;随着刀具前角和后角的增大,切削过程中工件的最高温度均随之降低。
使用ABAQUS有限元軟件對高體分SiCp/Al複閤材料的顆粒和基體進行分彆定義,倣真研究瞭高速切削複閤材料時的溫度場,分析瞭切削過程中切削用量和刀具角度對工件切削溫度的影響。結果錶明:在切削過程中,與刀具接觸位置的顆粒溫度較高且應力值較高;SiC顆粒的溫度較Al基體的溫度低;第一變形區髮現一條沿著剪切角方嚮非常明顯的溫升帶。在穩定切削階段,與刀尖接觸位置的工件溫度較高,且應力集中現象總是髮生在SiC顆粒上。隨著切削深度和切削深度的增加,切削過程中工件的最高溫度均隨之增加;隨著刀具前角和後角的增大,切削過程中工件的最高溫度均隨之降低。
사용ABAQUS유한원연건대고체분SiCp/Al복합재료적과립화기체진행분별정의,방진연구료고속절삭복합재료시적온도장,분석료절삭과정중절삭용량화도구각도대공건절삭온도적영향。결과표명:재절삭과정중,여도구접촉위치적과립온도교고차응력치교고;SiC과립적온도교Al기체적온도저;제일변형구발현일조연착전절각방향비상명현적온승대。재은정절삭계단,여도첨접촉위치적공건온도교고,차응력집중현상총시발생재SiC과립상。수착절삭심도화절삭심도적증가,절삭과정중공건적최고온도균수지증가;수착도구전각화후각적증대,절삭과정중공건적최고온도균수지강저。
In this passage,the finite element software ABAQUS was used to define both the particles and matrix dur-ing high speed cutting SiCp/Al composites.The temperature field of high speed cutting SiCp/Al Composites was studied in details and the influence of cutting parameters and cutting tool angle on the cutting temperature was analyzed.The results indicated that the temperature and stress of particle which contacted with the cutter were higher.The temperature of the Al matrix phase was higher than the SiC particle and in the primary deformation zone there was very obvious temperature zone along with shear angle.In the stable cutting stage,the temperature of the position which was contacted with the tip of cut-ting tool was higher and the stress concentration phenomenon was always happened on the SiC particles.With the increas-ing of cutting speed and cutting depth,the high temperature in the cutting process was increased.With the increasing of rake angle and relief angle the high temperature in the cutting process was decreased.