机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2014年
20期
63-69
,共7页
苗学周%李成%铁瑛%郭文辉
苗學週%李成%鐵瑛%郭文輝
묘학주%리성%철영%곽문휘
复合材料%三维渐进损伤模型%胶接修补%补片形状和尺寸
複閤材料%三維漸進損傷模型%膠接脩補%補片形狀和呎吋
복합재료%삼유점진손상모형%효접수보%보편형상화척촌
composite material%3-D progressive damage model%adhesively bonded repairs%patch shape and size
与传统的机械修补技术相比,复合材料胶接修补具有结构增重小、可设计性强、成形简单和成本低等明显的优点。因此,复合材料胶接修补技术已成功地应用于一些军用和民用飞机的受损结构。借助于ANSYS软件,以三维逐渐损伤理论为依据,分别建立含不同形状补片的复合材料胶接修补模型,其中母板和补片采用正交各向异性损伤模型,胶层采用各向同性损伤模型。在单向拉伸载荷作用下,同时考虑层合板和胶层的损伤形式和扩展趋势,确定层合板的最终失效载荷,并与已有文献进行对比,验证模型的正确性。损伤模型计算结果表明,补片的形状和尺寸均是胶接修补的重要设计参数,其对层合板的最终失效载荷影响显著。斜放的方形补片的修补效果较佳,当对方形补片进行圆角化处理时,受损层合板的拉伸承载能力得到提高。
與傳統的機械脩補技術相比,複閤材料膠接脩補具有結構增重小、可設計性彊、成形簡單和成本低等明顯的優點。因此,複閤材料膠接脩補技術已成功地應用于一些軍用和民用飛機的受損結構。藉助于ANSYS軟件,以三維逐漸損傷理論為依據,分彆建立含不同形狀補片的複閤材料膠接脩補模型,其中母闆和補片採用正交各嚮異性損傷模型,膠層採用各嚮同性損傷模型。在單嚮拉伸載荷作用下,同時攷慮層閤闆和膠層的損傷形式和擴展趨勢,確定層閤闆的最終失效載荷,併與已有文獻進行對比,驗證模型的正確性。損傷模型計算結果錶明,補片的形狀和呎吋均是膠接脩補的重要設計參數,其對層閤闆的最終失效載荷影響顯著。斜放的方形補片的脩補效果較佳,噹對方形補片進行圓角化處理時,受損層閤闆的拉伸承載能力得到提高。
여전통적궤계수보기술상비,복합재료효접수보구유결구증중소、가설계성강、성형간단화성본저등명현적우점。인차,복합재료효접수보기술이성공지응용우일사군용화민용비궤적수손결구。차조우ANSYS연건,이삼유축점손상이론위의거,분별건립함불동형상보편적복합재료효접수보모형,기중모판화보편채용정교각향이성손상모형,효층채용각향동성손상모형。재단향랍신재하작용하,동시고필층합판화효층적손상형식화확전추세,학정층합판적최종실효재하,병여이유문헌진행대비,험증모형적정학성。손상모형계산결과표명,보편적형상화척촌균시효접수보적중요설계삼수,기대층합판적최종실효재하영향현저。사방적방형보편적수보효과교가,당대방형보편진행원각화처리시,수손층합판적랍신승재능력득도제고。
Compared with the traditional mechanical repair technology, the adhesively bonded repairs in composites have the obvious advantages of less increment of structure weight, strong design ability, easy forming and low cost. Therefore, the technology of adhesively bonded repairs in composites has been successfully applied to some damaged structures of military and civilian aircraft. Based on the three-dimensional progressive damage theory, the models of adhesively bonded repairs are respectively established with different shapes of the patches by using the software of ANSYS. Motherboard and patch are established with the orthogonal anisotropic damage model, and adhesive is established with the isotropic damage model. Under uniaxial tensile load, at the same time, considering the damage form and the trends of expansion of the laminates and adhesive, the ultimate failure load is determined. The validity of the method is proved by comparing with previous references. The calculation results of damage model show that the patch shape and size, which have a great effect on the ultimate failure load of composite laminates, are important design parameters of adhesively bonded repairs. The effect of repair with tilted square patch is better than others. When the round-corner process of tilted square patch is conducted, the load-bearing capacity of damaged laminates is improved.