湖南大学学报(自然科学版)
湖南大學學報(自然科學版)
호남대학학보(자연과학판)
JOURNAL OF HUNAN UNIVERSITY(NATURAL SCIENCES EDITION)
2014年
10期
14-21
,共8页
谢晖%代彤%江荫众%潘强%唐龙飞
謝暉%代彤%江蔭衆%潘彊%唐龍飛
사휘%대동%강음음%반강%당룡비
偏差分析%稳健性%装配偏差%质量损失
偏差分析%穩健性%裝配偏差%質量損失
편차분석%은건성%장배편차%질량손실
tolerance analysis%robustness%assembly errors%quality loss
为解决加速踏板与地板之间的干涉问题,提高整车的驾驶舒适性和安全性,建立了3 DCS三维装配偏差分析模型,运行蒙特卡洛虚拟装配,得到分析目标的概率统计特性曲线和贡献因子的灵敏度分析结果,并根据偏差分析结果,对加速踏板及加速踏板安装板的定位基准进行了稳健性优化。对比分析优化前后加速踏板与地板距离的显著几何因子影响系数、质量损失函数以及装配质量的不合格率,并绘制测量目标的概率分布图,以验证稳健性优化方案的有效性。分析发现,基于装配偏差分析结果,对显著影响因子进行稳健性优化,可有效提高稳健性优化效率,并保证产品质量满足设计要求。
為解決加速踏闆與地闆之間的榦涉問題,提高整車的駕駛舒適性和安全性,建立瞭3 DCS三維裝配偏差分析模型,運行矇特卡洛虛擬裝配,得到分析目標的概率統計特性麯線和貢獻因子的靈敏度分析結果,併根據偏差分析結果,對加速踏闆及加速踏闆安裝闆的定位基準進行瞭穩健性優化。對比分析優化前後加速踏闆與地闆距離的顯著幾何因子影響繫數、質量損失函數以及裝配質量的不閤格率,併繪製測量目標的概率分佈圖,以驗證穩健性優化方案的有效性。分析髮現,基于裝配偏差分析結果,對顯著影響因子進行穩健性優化,可有效提高穩健性優化效率,併保證產品質量滿足設計要求。
위해결가속답판여지판지간적간섭문제,제고정차적가사서괄성화안전성,건립료3 DCS삼유장배편차분석모형,운행몽특잡락허의장배,득도분석목표적개솔통계특성곡선화공헌인자적령민도분석결과,병근거편차분석결과,대가속답판급가속답판안장판적정위기준진행료은건성우화。대비분석우화전후가속답판여지판거리적현저궤하인자영향계수、질량손실함수이급장배질량적불합격솔,병회제측량목표적개솔분포도,이험증은건성우화방안적유효성。분석발현,기우장배편차분석결과,대현저영향인자진행은건성우화,가유효제고은건성우화효솔,병보증산품질량만족설계요구。
In order to solve the interference problem of the accelerating pedal and the front floor,and to improve the ride comfort and safety,a 3DCS assembly variation analysis model was built.Running Monte-Carlo visual assembly,the probability distribution of the analysis target and the sensitivity analysis result of contributors were obtained,and then,a robust optimization for datum layout of the accelerating pedal and the mounting panel was presented.The significant Geo-Factor,quality loss level and failure rate of as-sembly quality of the accelerating pedal between the original design and the robust optimization design was analyzed and compared,and the probability distribution image of assembly quality was drawn to verify the availability of robust optimization.Robust optimization based on the assembly variation analysis result can improve the efficiency of robust optimization design,and the product quality can meet design require-ments.