组合机床与自动化加工技术
組閤機床與自動化加工技術
조합궤상여자동화가공기술
MODULAR MACHINE TOOL & AUTOMATIC MANUFACTURING TECHNIQUE
2014年
11期
19-22
,共4页
王敏毅%黄颖%韩正威%林有希
王敏毅%黃穎%韓正威%林有希
왕민의%황영%한정위%림유희
切削参数%高速铣削%涂层刀具%表面粗糙度
切削參數%高速鐉削%塗層刀具%錶麵粗糙度
절삭삼수%고속선삭%도층도구%표면조조도
the cutting parameters%high speed milling%coated cutting tools%the surface roughness
该研究利用TiN、TiAlN、TiN/Al2 O3/TiCN等三种刀具对P20预硬型模具钢进行铣削实验,探讨不同刀具在各种铣削工艺参数时以及刀具磨损对工件表面粗糙度的影响。结果表明:用涂层刀具高速切削P20模具钢,工件表面粗糙度随着切削速度的增加而显著下降;刀具的进给量存在一个临界值,当进给量f大于此临界值时,表面粗糙度会随着进给量的增加而急剧上升;在中、高速度切削P20钢时,对表面粗糙度影响最大的是进给量f,其次是进给速度ν,刀具的切削深度ap 的影响最小;涂层刀具在正常磨损范围内,工件表面的粗糙度Ra随着刀具磨损量VB值的变化幅度很小。
該研究利用TiN、TiAlN、TiN/Al2 O3/TiCN等三種刀具對P20預硬型模具鋼進行鐉削實驗,探討不同刀具在各種鐉削工藝參數時以及刀具磨損對工件錶麵粗糙度的影響。結果錶明:用塗層刀具高速切削P20模具鋼,工件錶麵粗糙度隨著切削速度的增加而顯著下降;刀具的進給量存在一箇臨界值,噹進給量f大于此臨界值時,錶麵粗糙度會隨著進給量的增加而急劇上升;在中、高速度切削P20鋼時,對錶麵粗糙度影響最大的是進給量f,其次是進給速度ν,刀具的切削深度ap 的影響最小;塗層刀具在正常磨損範圍內,工件錶麵的粗糙度Ra隨著刀具磨損量VB值的變化幅度很小。
해연구이용TiN、TiAlN、TiN/Al2 O3/TiCN등삼충도구대P20예경형모구강진행선삭실험,탐토불동도구재각충선삭공예삼수시이급도구마손대공건표면조조도적영향。결과표명:용도층도구고속절삭P20모구강,공건표면조조도수착절삭속도적증가이현저하강;도구적진급량존재일개림계치,당진급량f대우차림계치시,표면조조도회수착진급량적증가이급극상승;재중、고속도절삭P20강시,대표면조조도영향최대적시진급량f,기차시진급속도ν,도구적절삭심도ap 적영향최소;도층도구재정상마손범위내,공건표면적조조도Ra수착도구마손량VB치적변화폭도흔소。
In this paper, TiN, TiAlN, TiN/Al2 O3/TiCN three tools were used for milling experiments for P20 die steel. The effects of various milling process parameters and tool wear of three tools on the surface roughness of the workpiece were studied in detail. The results showed that in high speed,the surface rough-ness of the workpiece decreased significantly along with the increase of cutting speed when coated tools was used to high speed cutting die steel P20. There exists a critical value for the tool feed and when feeding f was greater than the critical value, the surface roughness will rise sharply with the increase of feed. In medi-um and high speed cutting P20 steel, the biggest effect on surface roughness was feeding f, followed by feed rate ν and the influence of tool cutting depth ap was minimum. Within the range of the normal wear of coated tools, workpiece surface roughness of Ra as the change of quantity of tool wear VB value was very small.