现代制造工程
現代製造工程
현대제조공정
MODERN MANUFACTURING ENGINEERING
2014年
11期
112-116
,共5页
吴绍民%吴恩启%任龙%兴磊磊%应峥嵘
吳紹民%吳恩啟%任龍%興磊磊%應崢嶸
오소민%오은계%임룡%흥뢰뢰%응쟁영
锯片%机架%有限元%结构优化
鋸片%機架%有限元%結構優化
거편%궤가%유한원%결구우화
saw blade%frame%finite element%structure optimization
针对大型圆锯片应力检测仪机架容易出现局部变形的问题,提出了一种基于有限元分析的优化设计方法。首先利用ANSYS Workbench软件对机架进行了静态、模态计算,得出了机架变形量较大的位置和应力主要集中的位置,然后在满足设计刚度要求及避免共振的情况下,对机架进行了轻量化设计,优化后的机架质量比优化前减轻了12.1%,节省了产品材料和制造成本,为锯片应力检测仪机架的设计提供了参考依据。
針對大型圓鋸片應力檢測儀機架容易齣現跼部變形的問題,提齣瞭一種基于有限元分析的優化設計方法。首先利用ANSYS Workbench軟件對機架進行瞭靜態、模態計算,得齣瞭機架變形量較大的位置和應力主要集中的位置,然後在滿足設計剛度要求及避免共振的情況下,對機架進行瞭輕量化設計,優化後的機架質量比優化前減輕瞭12.1%,節省瞭產品材料和製造成本,為鋸片應力檢測儀機架的設計提供瞭參攷依據。
침대대형원거편응력검측의궤가용역출현국부변형적문제,제출료일충기우유한원분석적우화설계방법。수선이용ANSYS Workbench연건대궤가진행료정태、모태계산,득출료궤가변형량교대적위치화응력주요집중적위치,연후재만족설계강도요구급피면공진적정황하,대궤가진행료경양화설계,우화후적궤가질량비우화전감경료12.1%,절성료산품재료화제조성본,위거편응력검측의궤가적설계제공료삼고의거。
In order to solve the problem of the deformation about a large circular saw blade detector frame,an optimization design method based on finite element analysis is proposed.Firstly,the static and modal calculation of the frame was completed with AN-SYS Workbench,and the areas of maximum principal stress and largest deformation were found.Secondly,the lightweight design was analyzed to verify if it met the design requirements on stiffness and resonance avoidance for the frame.As a consequence of the optimization,the frame weight was reduced by 12.1%,and this optimization method could save costs of materials and manu-facturing.The simulation results demonstrate that the method can provide a guideline for the design of the saw blade stress detec-tor frame.