化工学报
化工學報
화공학보
JOURNAL OF CHEMICAL INDUSY AND ENGINEERING (CHINA)
2014年
12期
4850-4856
,共7页
满奕%杨思宇%项东%钱宇
滿奕%楊思宇%項東%錢宇
만혁%양사우%항동%전우
计算机模拟%合成气%系统工程%焦炉气%甲烷干重整%甲烷水蒸气重整%烯烃
計算機模擬%閤成氣%繫統工程%焦爐氣%甲烷榦重整%甲烷水蒸氣重整%烯烴
계산궤모의%합성기%계통공정%초로기%갑완간중정%갑완수증기중정%희경
computer simulation%syngas%systems engineering%coke-oven gas%dry methane reforming%steam methane reforming%olefins
由于煤富碳少氢,煤制烯烃过程生产1 t产品将排放约5.8 t CO2。与此同时,中国焦炭工业每年产生约7×1010 m3的副产物焦炉气,这些富氢的焦炉气大多被燃烧或直接排放进入大气,对环境造成严重影响的同时还浪费了巨大的经济价值。本文对焦炉气辅助煤制烯烃的新过程进行了建模模拟与系统分析。焦炉气与煤元素互补,焦炉气中的H2可用来调节合成气的氢碳比;CH4可通过甲烷水蒸气重整和甲烷干重整两个过程,提高合成气的氢碳比的同时降低煤制烯烃过程排放的CO2,提高碳元素利用率,实现节能减排。这个新的联供过程的能效比煤制烯烃过程提高了约10个百分点,而CO2排放量则减少了约95%。
由于煤富碳少氫,煤製烯烴過程生產1 t產品將排放約5.8 t CO2。與此同時,中國焦炭工業每年產生約7×1010 m3的副產物焦爐氣,這些富氫的焦爐氣大多被燃燒或直接排放進入大氣,對環境造成嚴重影響的同時還浪費瞭巨大的經濟價值。本文對焦爐氣輔助煤製烯烴的新過程進行瞭建模模擬與繫統分析。焦爐氣與煤元素互補,焦爐氣中的H2可用來調節閤成氣的氫碳比;CH4可通過甲烷水蒸氣重整和甲烷榦重整兩箇過程,提高閤成氣的氫碳比的同時降低煤製烯烴過程排放的CO2,提高碳元素利用率,實現節能減排。這箇新的聯供過程的能效比煤製烯烴過程提高瞭約10箇百分點,而CO2排放量則減少瞭約95%。
유우매부탄소경,매제희경과정생산1 t산품장배방약5.8 t CO2。여차동시,중국초탄공업매년산생약7×1010 m3적부산물초로기,저사부경적초로기대다피연소혹직접배방진입대기,대배경조성엄중영향적동시환낭비료거대적경제개치。본문대초로기보조매제희경적신과정진행료건모모의여계통분석。초로기여매원소호보,초로기중적H2가용래조절합성기적경탄비;CH4가통과갑완수증기중정화갑완간중정량개과정,제고합성기적경탄비적동시강저매제희경과정배방적CO2,제고탄원소이용솔,실현절능감배。저개신적련공과정적능효비매제희경과정제고료약10개백분점,이CO2배방량칙감소료약95%。
Olefins are one of the most important platform chemicals. Developing coal-to-olefins (CTO) processes is regarded as one of promising alternatives to oil-to-olefins process. However, CTO suffers from high CO2 emission due to the high carbon contents of coal. In China, there is 7×1010 m3 coke-oven gas (COG) produced in coke plants annually. However, most of the hydrogen-rich COG is utilized as fuel or discharged directly into the air. Such situation is a waste of precious hydrogen resource and serious economic loss, which causes serious environmental pollution either. This paper proposes a novel co-feed process of coal and COG to olefins in which CH4 of COG reacts with CO2 in a dry methane reforming unit to reduce emissions, while the steam methane reforming unit produces H2-rich syngas. H2 of COG can adjust the H/C ratio of syngas. The analysis shows that the energy efficiency of the co-feed process increases about 10 %, while at the same time, CO2 emission is reduced by around 95 % in comparison to the conventional CTO process.