功能材料
功能材料
공능재료
JOURNAL OF FUNCTIONAL MATERIALS
2012年
24期
3479-3483
,共5页
李丽%魏修亭%程祥%殷凤仕%侯荣国
李麗%魏脩亭%程祥%慇鳳仕%侯榮國
리려%위수정%정상%은봉사%후영국
镍基合金%电火花%加工表面完整性%表面粗糙度%微观形貌
鎳基閤金%電火花%加工錶麵完整性%錶麵粗糙度%微觀形貌
얼기합금%전화화%가공표면완정성%표면조조도%미관형모
nickle based alloy%electrical discharge machining%surface integrity%surface roughness%micro photograph
镍基合金具有优良的性能而获得广泛的应用,针对切削加工中存在的问题,采用与材料的力学性能无关的电火花进行加工,通过对其电火花加工实验,初步研究了峰值电流和脉冲宽度加工参数对加工表面完整性的影响规律。结果表明,表面粗糙度随峰值电流和脉冲宽度的增大而增大,与电极丝的运动方向无关。加工表面由微观组织规则的凹坑、熔滴和微小孔组成,加工表面无微观裂纹存在。显微硬度变化不大,无加工硬化现象。随脉冲能量减小,重铸现象减轻,加工表面完整性越好。
鎳基閤金具有優良的性能而穫得廣汎的應用,針對切削加工中存在的問題,採用與材料的力學性能無關的電火花進行加工,通過對其電火花加工實驗,初步研究瞭峰值電流和脈遲寬度加工參數對加工錶麵完整性的影響規律。結果錶明,錶麵粗糙度隨峰值電流和脈遲寬度的增大而增大,與電極絲的運動方嚮無關。加工錶麵由微觀組織規則的凹坑、鎔滴和微小孔組成,加工錶麵無微觀裂紋存在。顯微硬度變化不大,無加工硬化現象。隨脈遲能量減小,重鑄現象減輕,加工錶麵完整性越好。
얼기합금구유우량적성능이획득엄범적응용,침대절삭가공중존재적문제,채용여재료적역학성능무관적전화화진행가공,통과대기전화화가공실험,초보연구료봉치전류화맥충관도가공삼수대가공표면완정성적영향규률。결과표명,표면조조도수봉치전류화맥충관도적증대이증대,여전겁사적운동방향무관。가공표면유미관조직규칙적요갱、용적화미소공조성,가공표면무미관렬문존재。현미경도변화불대,무가공경화현상。수맥충능량감소,중주현상감경,가공표면완정성월호。
Nickel based super alloys are widely used in many areas because of its excellent performance.According to its turning problem,electrical discharge machining method is utilized in this paper to explore it machining surface intetrity.Experiments are carried out primarilly.The influence of pulse current and pulse on time on surface integrity is analyzed.Results show that surface roughness increases with the pulse current and pulse on time.The movement direction of has no effect on surface roughness.The SEM figures are characterized by discharge craters,droplets,micro-voids and debris.There is no micro cracks on the machined surface.The value of microhardness changes little.Low discharge energy results in small recast layer and good surface integrity.