高校化学工程学报
高校化學工程學報
고교화학공정학보
JOURNAL OF CHEMICAL ENGINEERING OF CHINESE UNIVERSITIES
2013年
2期
222-227
,共6页
张敏华%百璐%耿中峰%李永辉
張敏華%百璐%耿中峰%李永輝
장민화%백로%경중봉%리영휘
列管式固定床反应器%单相传热%CFD模拟%湍流模型%折流板%传热膜系数
列管式固定床反應器%單相傳熱%CFD模擬%湍流模型%摺流闆%傳熱膜繫數
렬관식고정상반응기%단상전열%CFD모의%단류모형%절류판%전열막계수
multitubular fixed bed reactor%single phase heat transfer%CFD simulation%turbulence model%baffle%heat transfer coefficient
为研究列管式固定床反应器壳程内换热介质的流动与传热特性,采用数值模拟的方法求解得到壳程流体速度与温度分布场.模拟结果受湍流模型影响,将壳程传热膜系数和压降的CFD模拟结果与经验方法结果进行比较后选择偏差最小的realizable k-ε湍流模型.模拟结果显示换热介质在反应器壳程内的流动与传热分布不均匀,折流板前背部存在漩涡和传热死区,错流区和折流板缺口区的传热效果较好.为验证CFD模拟结果的可靠性,将不同传热量和进口流量条件下的模拟结果与经验方法结果进行比较,偏差在可接受范围内.
為研究列管式固定床反應器殼程內換熱介質的流動與傳熱特性,採用數值模擬的方法求解得到殼程流體速度與溫度分佈場.模擬結果受湍流模型影響,將殼程傳熱膜繫數和壓降的CFD模擬結果與經驗方法結果進行比較後選擇偏差最小的realizable k-ε湍流模型.模擬結果顯示換熱介質在反應器殼程內的流動與傳熱分佈不均勻,摺流闆前揹部存在漩渦和傳熱死區,錯流區和摺流闆缺口區的傳熱效果較好.為驗證CFD模擬結果的可靠性,將不同傳熱量和進口流量條件下的模擬結果與經驗方法結果進行比較,偏差在可接受範圍內.
위연구렬관식고정상반응기각정내환열개질적류동여전열특성,채용수치모의적방법구해득도각정류체속도여온도분포장.모의결과수단류모형영향,장각정전열막계수화압강적CFD모의결과여경험방법결과진행비교후선택편차최소적realizable k-ε단류모형.모의결과현시환열개질재반응기각정내적류동여전열분포불균균,절류판전배부존재선와화전열사구,착류구화절류판결구구적전열효과교호.위험증CFD모의결과적가고성,장불동전열량화진구류량조건하적모의결과여경험방법결과진행비교,편차재가접수범위내.
The numerical simulation method (commercial CFD code) was used to investigate the fluid flow and heat transfer inside the shell side of multitubular fixed bed reactor. It was found that the simulation results are sensitive to the turbulence model selection, and realizable k-εmodel was considered as the best turbulence model by comparing the CFD results of heat transfer coefficient and pressure drop with empirical method results. The simulation results show that the velocity and temperature distribution vary along axial and radial direction, and there are stagnation regions before and behind the baffles, in which the heat transfer coefficient is low;but high heat transfer was observed in cross flow zones and baffle cut zones. Finally, the validity of the CFD results was confirmed by comparing its results of outlet temperature, total pressure drop and average heat transfer coefficient with empirical method results under different heat flux and inlet velocity conditions. The calculating results have a good agreement with the results of empirical methods.