印制电路信息
印製電路信息
인제전로신식
PRINTED CIRCUIT INFORMATION
2013年
4期
109-118
,共10页
王瑾%周明镝%李小晓%舒明
王瑾%週明鏑%李小曉%舒明
왕근%주명적%리소효%서명
球栅阵列%背钻%堵孔%定位方式%对准度
毬柵陣列%揹鑽%堵孔%定位方式%對準度
구책진렬%배찬%도공%정위방식%대준도
BGA%Back Drilling%Hole Plugged by Residual%Location Method%Registration
随着通讯设备高频高速的发展需要和信号传输损耗的要求,在板级设计上,承载芯片的BGA布线设计也发生了巨大的改变,仿真结果表明在0.20mm过孔相比0.25mm过孔,并设计背钻以减小过孔stub带来的“残桩效应”,对减少孔链路损耗越有利和更能保证信号的完整性.随着布线空间越来越紧张,BGA背钻孔间设计走线,可以减少出线层数,降低PCB厚度,节省成本,如果内层走双线的话(线宽/间距:0.1/0.1mm),相比单线,抗干扰性好,同时信号损耗也小,有利于提高传输信号质量.但这样以来,在PCB加工方面,背钻对准度和背钻堵孔将是最艰难的一大挑战.文章将针对背钻堵孔和背钻对准度进行了系统研究和改进,开发成熟的技术能力以满足批量生产的要求.通过在常规流程上通过优化钻孔方式、钻尖角和盖板类型等,结果表明在增加预背钻、110°钻尖角和铝片盖板可以大幅度降低堵孔的问题.针对对准度问题,通过研究不同的定位方式和钻机,结果表明在采用PCB单元内定位方式,采用CCD钻机加工背钻孔的背钻对准度能力最好,可以满足≤0.076mm,采用常规PCB内定位和普通钻机的方式,辅助层间对准度和通孔精度的控制,可以满足1mm BGA出2线的对准度的要求.
隨著通訊設備高頻高速的髮展需要和信號傳輸損耗的要求,在闆級設計上,承載芯片的BGA佈線設計也髮生瞭巨大的改變,倣真結果錶明在0.20mm過孔相比0.25mm過孔,併設計揹鑽以減小過孔stub帶來的“殘樁效應”,對減少孔鏈路損耗越有利和更能保證信號的完整性.隨著佈線空間越來越緊張,BGA揹鑽孔間設計走線,可以減少齣線層數,降低PCB厚度,節省成本,如果內層走雙線的話(線寬/間距:0.1/0.1mm),相比單線,抗榦擾性好,同時信號損耗也小,有利于提高傳輸信號質量.但這樣以來,在PCB加工方麵,揹鑽對準度和揹鑽堵孔將是最艱難的一大挑戰.文章將針對揹鑽堵孔和揹鑽對準度進行瞭繫統研究和改進,開髮成熟的技術能力以滿足批量生產的要求.通過在常規流程上通過優化鑽孔方式、鑽尖角和蓋闆類型等,結果錶明在增加預揹鑽、110°鑽尖角和鋁片蓋闆可以大幅度降低堵孔的問題.針對對準度問題,通過研究不同的定位方式和鑽機,結果錶明在採用PCB單元內定位方式,採用CCD鑽機加工揹鑽孔的揹鑽對準度能力最好,可以滿足≤0.076mm,採用常規PCB內定位和普通鑽機的方式,輔助層間對準度和通孔精度的控製,可以滿足1mm BGA齣2線的對準度的要求.
수착통신설비고빈고속적발전수요화신호전수손모적요구,재판급설계상,승재심편적BGA포선설계야발생료거대적개변,방진결과표명재0.20mm과공상비0.25mm과공,병설계배찬이감소과공stub대래적“잔장효응”,대감소공련로손모월유리화경능보증신호적완정성.수착포선공간월래월긴장,BGA배찬공간설계주선,가이감소출선층수,강저PCB후도,절성성본,여과내층주쌍선적화(선관/간거:0.1/0.1mm),상비단선,항간우성호,동시신호손모야소,유리우제고전수신호질량.단저양이래,재PCB가공방면,배찬대준도화배찬도공장시최간난적일대도전.문장장침대배찬도공화배찬대준도진행료계통연구화개진,개발성숙적기술능력이만족비량생산적요구.통과재상규류정상통과우화찬공방식、찬첨각화개판류형등,결과표명재증가예배찬、110°찬첨각화려편개판가이대폭도강저도공적문제.침대대준도문제,통과연구불동적정위방식화찬궤,결과표명재채용PCB단원내정위방식,채용CCD찬궤가공배찬공적배찬대준도능력최호,가이만족≤0.076mm,채용상규PCB내정위화보통찬궤적방식,보조층간대준도화통공정도적공제,가이만족1mm BGA출2선적대준도적요구.
Along with the needs of communication device at a high frequency and high speed development and the requirements of the signal transmission loss, in board level design, the BGA which support the chip layout design also had a tremendous change, the simulation results show that compared with 0.25mm in 0.20mm via, and the design of back drilling to reduce stub brings“stump effect”, which can be beneficial to reducing the loss and can guarantee the signal integrity. As the layout space is becoming more and more limited, the BGA back drilling design with line routing can reduce layer counts, cut down the thickness of PCB, save the cost, if tracking two lines in the inner (width/spacing:0.10/0.10mm), compared with the single line, it can be of good anti-interference performance, and low signal loss, is beneficial to improve the signal quality. But such since, in PCB processing, back drilling registration and back drilling plugging hole will be the most difficult challenges.This paper will elaborate back drilling registration, back drilling hole plugging system research and improvement, development of sophisticated technical capabilities to meet the requirements of mass production. by optimizing back drilling method, drill bit angle and the entry board on typical process, it shows that pre-drill before back drilling , 110 degree angle drill bit&aluminum entry board can reduce the issue of plugging hole. Through the research of different alignment system design ,the results showed that using internal localization design, using CCD drilling machine processing, back drilling registration capability can meet the≤0.076mm, using internal localization and normal machine with layer registration and first hole position precision controlling can meet requirements for the design trend.