农业工程学报
農業工程學報
농업공정학보
2013年
5期
243-250
,共8页
任海伟%李金平%张轶%李志忠%尹建波%王晓梅%申永前%石进才
任海偉%李金平%張軼%李誌忠%尹建波%王曉梅%申永前%石進纔
임해위%리금평%장질%리지충%윤건파%왕효매%신영전%석진재
糖化%水解%酸%酶%木糖%还原糖%白酒丢糟
糖化%水解%痠%酶%木糖%還原糖%白酒丟糟
당화%수해%산%매%목당%환원당%백주주조
saccharification%hydrolysis%acids%enzymes%xylose%reducing sugar%distiller’s grains
为充分利用白酒丢糟资源,探讨了酸酶联合水解法对其进行糖化以获得可发酵糖的可行性.以木糖和还原糖浓度为指标,研究温度、固液比、混合酸浓度和时间等因素对酸解效果的影响;在此基础上分析纤维素酶对酸解残渣(AHR)的酶解历程,并利用扫描电镜(SEM)、红外光谱(FTIR)和X-衍射(XRD)技术考察不同水解阶段丢糟的结构特性变化.结果表明,丢糟在温度为100℃、固液比为1:12 g/mL和酸浓度为2.0%的条件下经混合酸水解120 min可获得59.32 g/L还原糖和6.49 g/L木糖,该酸解阶段的半纤维素和纤维素转化率分别为77.38%和62.50%,木质素溶出率为43.50%.AHR在纤维素酶用量为4000 U/g原料、温度为45℃和pH值为4.8的条件下继续作用2.5 h可获得13.27 g/L还原糖,该酶解阶段的纤维素转化率为66.67%,酶解率高达90.73%.结构特性研究表明,水解作用前后的丢糟形貌结构变化明显,孔隙率和比表面积增加,有利于纤维素酶对AHR中纤维结晶区的作用.FTIR和XRD结果显示,水解前后的特征组分所对应的吸收峰强度发生了变化,相对结晶度逐渐提高.白酒丢糟经酸酶联合水解作用转化为可发酵糖具有可行性.该研究可为丢糟生物质发酵制备乙醇提供理论基础.
為充分利用白酒丟糟資源,探討瞭痠酶聯閤水解法對其進行糖化以穫得可髮酵糖的可行性.以木糖和還原糖濃度為指標,研究溫度、固液比、混閤痠濃度和時間等因素對痠解效果的影響;在此基礎上分析纖維素酶對痠解殘渣(AHR)的酶解歷程,併利用掃描電鏡(SEM)、紅外光譜(FTIR)和X-衍射(XRD)技術攷察不同水解階段丟糟的結構特性變化.結果錶明,丟糟在溫度為100℃、固液比為1:12 g/mL和痠濃度為2.0%的條件下經混閤痠水解120 min可穫得59.32 g/L還原糖和6.49 g/L木糖,該痠解階段的半纖維素和纖維素轉化率分彆為77.38%和62.50%,木質素溶齣率為43.50%.AHR在纖維素酶用量為4000 U/g原料、溫度為45℃和pH值為4.8的條件下繼續作用2.5 h可穫得13.27 g/L還原糖,該酶解階段的纖維素轉化率為66.67%,酶解率高達90.73%.結構特性研究錶明,水解作用前後的丟糟形貌結構變化明顯,孔隙率和比錶麵積增加,有利于纖維素酶對AHR中纖維結晶區的作用.FTIR和XRD結果顯示,水解前後的特徵組分所對應的吸收峰彊度髮生瞭變化,相對結晶度逐漸提高.白酒丟糟經痠酶聯閤水解作用轉化為可髮酵糖具有可行性.該研究可為丟糟生物質髮酵製備乙醇提供理論基礎.
위충분이용백주주조자원,탐토료산매연합수해법대기진행당화이획득가발효당적가행성.이목당화환원당농도위지표,연구온도、고액비、혼합산농도화시간등인소대산해효과적영향;재차기출상분석섬유소매대산해잔사(AHR)적매해역정,병이용소묘전경(SEM)、홍외광보(FTIR)화X-연사(XRD)기술고찰불동수해계단주조적결구특성변화.결과표명,주조재온도위100℃、고액비위1:12 g/mL화산농도위2.0%적조건하경혼합산수해120 min가획득59.32 g/L환원당화6.49 g/L목당,해산해계단적반섬유소화섬유소전화솔분별위77.38%화62.50%,목질소용출솔위43.50%.AHR재섬유소매용량위4000 U/g원료、온도위45℃화pH치위4.8적조건하계속작용2.5 h가획득13.27 g/L환원당,해매해계단적섬유소전화솔위66.67%,매해솔고체90.73%.결구특성연구표명,수해작용전후적주조형모결구변화명현,공극솔화비표면적증가,유리우섬유소매대AHR중섬유결정구적작용.FTIR화XRD결과현시,수해전후적특정조분소대응적흡수봉강도발생료변화,상대결정도축점제고.백주주조경산매연합수해작용전화위가발효당구유가행성.해연구가위주조생물질발효제비을순제공이론기출.
China is a big country of white spirit production and consumption. When brewing white spirit, large amounts of distiller’s grains (DG) are left over, which are as the byproduct in white spirit production. In virtue of high content of cellulose and hemicellulose, DG is a kind of lignocellulosic biomass. In order to make full use of a distiller′s grains (DG), the feasibility of using DG in making fermentable sugars by the two-step hydrolysis method of mixed acid and cellulase was explored. The key parameters of temperature, mixed acid concentrations, solid-liquid ratio and hydrolysis time were studied with the index of the concentrations of reducing sugar and xylose. In addition, the structural characteristics of DG in different hydrolysis stages were examined by means of scanning electronic microscopy (SEM), infrared spectroscopy (FTIR) and X-ray diffraction (XRD). The results indicated that there was 59.32 g/L reducing sugar and 6.49 g/L xylose in the conditions of temperature 100℃, solid-liquid ratio 1:12 g×mL-1, acid concentrations 2.0%and time 120 min, with the conversions of 77.38%and 62.50% for hemicellulose and cellulose, respectively. There were 13.27 g/L reducing sugars in the enzymatic hydrolysis conditions of cellulase dosage 4000 U/g, temperature 45℃, pH value 4.8 and time 2.5 h. The conversion rate and enzymatic hydrolyzation of the cellulose were 66.67%and 90.73%, respectively. The studies of structural characteristics showed that the changes in morphology caused by acid and enzymatic hydrolysis successively were significant in comparison to those of feedstock, resulting in increasing surface exposure and porosity. The disorganized morphological structure of AHR allows for greater accessibility to cellulase, which facilitates enzymatic hydrolysis. The spectrograms of FTIR and XRD suggested that the characteristic strength peaks for the corresponding typical functional groups of each component were changed and the crystallinity index of the solid residues were increased, compared with DG. In short, the saccharification process based on the combined hydrolysis of acid and enzyme to produce fermentable sugars was feasible and efficient.