当代化工
噹代化工
당대화공
CONTEMPORARY CHEMICAL INDUSTRY
2013年
4期
529-532
,共4页
郎宏%佟文伟%田淑元%修攀瑞%李勤%孙佳斯
郎宏%佟文偉%田淑元%脩攀瑞%李勤%孫佳斯
랑굉%동문위%전숙원%수반서%리근%손가사
磨损故障%光谱分析%铁谱分析%自动磨粒分析%扫描电子显微镜-能谱分析
磨損故障%光譜分析%鐵譜分析%自動磨粒分析%掃描電子顯微鏡-能譜分析
마손고장%광보분석%철보분석%자동마립분석%소묘전자현미경-능보분석
Wear failure%Spectrum%Ferrography%LNF%SEM-EDX
磨粒分析技术主要包括光谱分析、铁谱分析、自动磨粒分析和扫描电子显微镜-能谱分析技术等,合理、有效地利用这些分析技术对发动机传动润滑系统使用油液中的磨损颗粒进行监测,能够及时发现传动润滑系统存在的早期磨损故障隐患,揭示磨损机理,确定发生磨损的部位,有助于防止磨损故障的发生.实践表明,光谱分析测定的磨损金属或污染元素含量异常(或达到经验值)时,应采用自动磨粒分析技术对磨损颗粒进行进一步的分析;当异常磨损的大颗粒增多时,需采用铁谱分析技术对磨损类型进行判断;同时,结合扫描电子显微镜-能谱分析技术分析异常磨损颗粒的材质,准确确定磨损部位,达到预先诊断的目的.
磨粒分析技術主要包括光譜分析、鐵譜分析、自動磨粒分析和掃描電子顯微鏡-能譜分析技術等,閤理、有效地利用這些分析技術對髮動機傳動潤滑繫統使用油液中的磨損顆粒進行鑑測,能夠及時髮現傳動潤滑繫統存在的早期磨損故障隱患,揭示磨損機理,確定髮生磨損的部位,有助于防止磨損故障的髮生.實踐錶明,光譜分析測定的磨損金屬或汙染元素含量異常(或達到經驗值)時,應採用自動磨粒分析技術對磨損顆粒進行進一步的分析;噹異常磨損的大顆粒增多時,需採用鐵譜分析技術對磨損類型進行判斷;同時,結閤掃描電子顯微鏡-能譜分析技術分析異常磨損顆粒的材質,準確確定磨損部位,達到預先診斷的目的.
마립분석기술주요포괄광보분석、철보분석、자동마립분석화소묘전자현미경-능보분석기술등,합리、유효지이용저사분석기술대발동궤전동윤활계통사용유액중적마손과립진행감측,능구급시발현전동윤활계통존재적조기마손고장은환,게시마손궤리,학정발생마손적부위,유조우방지마손고장적발생.실천표명,광보분석측정적마손금속혹오염원소함량이상(혹체도경험치)시,응채용자동마립분석기술대마손과립진행진일보적분석;당이상마손적대과립증다시,수채용철보분석기술대마손류형진행판단;동시,결합소묘전자현미경-능보분석기술분석이상마손과립적재질,준학학정마손부위,체도예선진단적목적.
The technologies for wear debris particles analysis mainly include spectrum analysis, ferrography technology, laser net fines (LNF), and scanning electro microscope and energy dispersive X-ray spectroscopy (SEM-EDX). The wear debris particles in the used oil of the transmission and lubrication system can be monitored and analyzed by using these technologies properly to detect the onset of wear and failure in rotating machinery and identify the wear principle and section, which is beneficial to prevent wear failure. The test shows that when the quantity of the wear particles and content of contamination elements is abnormal, the tested results should be validated by LNF. When the abnormal wear large particles increase, the ferrography technology should be used to estimate the wear type, and simultaneously, the material of abnormal wear particles should be estimated by combining SEM-EDX technology to identify the wear section to diagnose the wear failure in time.