中国重型装备
中國重型裝備
중국중형장비
CHINA HEAVY EQUIPMENT
2013年
1期
17-21
,共5页
薛伟锋%张文增%罗利华%马献德%徐济民
薛偉鋒%張文增%囉利華%馬獻德%徐濟民
설위봉%장문증%라리화%마헌덕%서제민
保护渣自动加渣机%板坯结晶器%螺旋输送机%连铸%直角坐标机器人
保護渣自動加渣機%闆坯結晶器%螺鏇輸送機%連鑄%直角坐標機器人
보호사자동가사궤%판배결정기%라선수송궤%련주%직각좌표궤기인
automatic mold flux feeder%plate blank mold%screw feeder%continuous casting%cartesian coordinates manipulator
针对传统单自由度移动式自动加渣机适应范围有限、影响浇注位正常操作、保护渣添加频繁等不足,研制了一种新型的两自由度侧方固定安装式保护渣自动加渣机.该加渣机包括控制系统、大料仓、电动蝶阀、软管、螺旋输送机和二维直角坐标加料机构.其中,大料仓固定于钢水罐操作平台上,加料机构安装于中间罐车侧下方.加渣机构末端安装着带小料斗和弯曲导料管的螺旋输送机,大料仓与小料斗之间通过电动蝶阀和软管相连通.该加渣机利用重力和螺旋输送方式将保护渣从大料仓输送到结晶器内,可以适应不同板坯生产规格,实现不同路径的均匀加渣,加渣量可控,不影响工人在结晶器前方(内弧侧)的其他操作,有利于提高铸坯质量和渣料利用率,降低操作者劳动强度.
針對傳統單自由度移動式自動加渣機適應範圍有限、影響澆註位正常操作、保護渣添加頻繁等不足,研製瞭一種新型的兩自由度側方固定安裝式保護渣自動加渣機.該加渣機包括控製繫統、大料倉、電動蝶閥、軟管、螺鏇輸送機和二維直角坐標加料機構.其中,大料倉固定于鋼水罐操作平檯上,加料機構安裝于中間罐車側下方.加渣機構末耑安裝著帶小料鬥和彎麯導料管的螺鏇輸送機,大料倉與小料鬥之間通過電動蝶閥和軟管相連通.該加渣機利用重力和螺鏇輸送方式將保護渣從大料倉輸送到結晶器內,可以適應不同闆坯生產規格,實現不同路徑的均勻加渣,加渣量可控,不影響工人在結晶器前方(內弧側)的其他操作,有利于提高鑄坯質量和渣料利用率,降低操作者勞動彊度.
침대전통단자유도이동식자동가사궤괄응범위유한、영향요주위정상조작、보호사첨가빈번등불족,연제료일충신형적량자유도측방고정안장식보호사자동가사궤.해가사궤포괄공제계통、대료창、전동접벌、연관、라선수송궤화이유직각좌표가료궤구.기중,대료창고정우강수관조작평태상,가료궤구안장우중간관차측하방.가사궤구말단안장착대소료두화만곡도료관적라선수송궤,대료창여소료두지간통과전동접벌화연관상련통.해가사궤이용중력화라선수송방식장보호사종대료창수송도결정기내,가이괄응불동판배생산규격,실현불동로경적균균가사,가사량가공,불영향공인재결정기전방(내호측)적기타조작,유리우제고주배질량화사료이용솔,강저조작자노동강도.
@@@@Aiming to limits of the traditional mobile type automatic mold flux feeder with single degree of freedom , such as incomprehensive application , disturbance of normal pouring operation and frequence of mold flux adding , a new type of side mounting type automatic mold flux feeder with twain DOF has been developed .The constitutes of the new type feeder included controlling system , storage hopper, electric butterfly valve, hose, screw feeder and 2D cartesian coordinates charging mechanism .The configuration is that storage hopper is assembled on working table of liquid steel tank, charging mechanism is set up below middle tank car side , screw feeder with small hopper and bend feed pipe is mounted at the end of charging mechanism , storage hopper and small hopper are contacted through electric butterfly value and hose.The new type flux feeder carried mold flux into mold from storage hopper by adopting of gravity and screw transportation manner, which could apply to various standards of plate blanks , implement even feed in different routes and controlled feed quantity , these characteristics make workers conduct other operations in front of mold (at in-trados side) without interruption.All these factors are favorable for improving blank quality , mold flux use factor and decrease operators′work intensity as well.