润滑与密封
潤滑與密封
윤활여밀봉
LUBRICATION ENGINEERING
2013年
5期
7-12
,共6页
圆柱滚子副%竖直歪斜%水平歪斜%润滑性能
圓柱滾子副%豎直歪斜%水平歪斜%潤滑性能
원주곤자부%수직왜사%수평왜사%윤활성능
cylindrical roller pairs%vertical skew%horizontal skew%lubricating performance
为研究圆柱滚子副中的滚子歪斜效应,建立滚子的竖直歪斜和水平歪斜2种弹流润滑模型.求得滚子竖直歪斜时等温条件下有限长线接触润滑问题的完全数值解,分析滚子竖直歪斜角和滚子端部圆角半径对滚子副润滑性能的影响,并将竖直歪斜滚子副润滑的理论结果与试验结果进行比较;利用坐标变换法求得滚子水平歪斜条件下的弹流数值解,分析滚子水平歪斜角对膜厚和压力的影响,并给出了相应的试验结果.结果表明,滚子的竖直歪斜极易引起滚子偏磨,但通过滚子端部修形可缓解油膜压力及厚度沿接触线长度分布不均的程度;滚子一定范围内水平歪斜会导致接触区油膜厚度和压力变化,尤其油膜出口颈缩和第二压力峰变化明显;与滚子水平歪斜相比,滚子的竖直歪斜对润滑更为不利.
為研究圓柱滾子副中的滾子歪斜效應,建立滾子的豎直歪斜和水平歪斜2種彈流潤滑模型.求得滾子豎直歪斜時等溫條件下有限長線接觸潤滑問題的完全數值解,分析滾子豎直歪斜角和滾子耑部圓角半徑對滾子副潤滑性能的影響,併將豎直歪斜滾子副潤滑的理論結果與試驗結果進行比較;利用坐標變換法求得滾子水平歪斜條件下的彈流數值解,分析滾子水平歪斜角對膜厚和壓力的影響,併給齣瞭相應的試驗結果.結果錶明,滾子的豎直歪斜極易引起滾子偏磨,但通過滾子耑部脩形可緩解油膜壓力及厚度沿接觸線長度分佈不均的程度;滾子一定範圍內水平歪斜會導緻接觸區油膜厚度和壓力變化,尤其油膜齣口頸縮和第二壓力峰變化明顯;與滾子水平歪斜相比,滾子的豎直歪斜對潤滑更為不利.
위연구원주곤자부중적곤자왜사효응,건립곤자적수직왜사화수평왜사2충탄류윤활모형.구득곤자수직왜사시등온조건하유한장선접촉윤활문제적완전수치해,분석곤자수직왜사각화곤자단부원각반경대곤자부윤활성능적영향,병장수직왜사곤자부윤활적이론결과여시험결과진행비교;이용좌표변환법구득곤자수평왜사조건하적탄류수치해,분석곤자수평왜사각대막후화압력적영향,병급출료상응적시험결과.결과표명,곤자적수직왜사겁역인기곤자편마,단통과곤자단부수형가완해유막압력급후도연접촉선장도분포불균적정도;곤자일정범위내수평왜사회도치접촉구유막후도화압력변화,우기유막출구경축화제이압력봉변화명현;여곤자수평왜사상비,곤자적수직왜사대윤활경위불리.
@@@@In order to investigate the rollers skew effect in cylindrical roller pairs,elastohydrodynamic lubrication (EHL)models of a vertical and a horizontal skew roller were built. A full numerical solution for isothermal finite line con-tacts EHL problem under a vertical skew roller condition was obtained,the effects of the rollers vertical skew angle and the end profile radius on the lubricating performance were analyzed,and the theoretical results were compared with the ex-perimental results. A numerical EHL solution for a horizontal skew roller was achieved with the method of coordinate trans-formation,the influence of the roller's horizontal skew angle on the film thickness and pressure was given,and the corre-sponding experimental results were provided,too. Results show that,partial wear easily occurs for the vertical skew roller. However,the uneven distribution of pressure and film thickness along the contact length can be relieved by profile modification of the end part of the roller. Variations in the film thickness and pressure,especially the film thickness in exit restriction and the second pressure peak of the contact area can be caused by a certain range of a horizontal skew angle of the roller. Compared with the results of rollers horizontal skew,the vertical skew is more harmful to the lubrication of roll-erpairs.