热喷涂技术
熱噴塗技術
열분도기술
THERMAL SPRAY TECHNOLOGY
2014年
4期
28-32
,共5页
常云鹏%柳彦博%韩召%王全胜%李江涛
常雲鵬%柳彥博%韓召%王全勝%李江濤
상운붕%류언박%한소%왕전성%리강도
等离子喷涂%La0.8Ca0.2CrO3%高发射率涂层
等離子噴塗%La0.8Ca0.2CrO3%高髮射率塗層
등리자분도%La0.8Ca0.2CrO3%고발사솔도층
Plasma spraying%La0.8Ca0.2CrO3%High emissivity coating
本文以氧化镧、氧化钙、氧化铬为原料,按分子式La0.8Ca0.2CrO3进行配料,球磨后,采用固相合成法制备原始粉末,再经喷雾干燥处理,将其制备成团聚体粉末,并将粉末粒度分布范围控制在20~60μm,采用等离子喷涂法在高温合金基体表面制备高发射率涂层。采用IRE-2型红外辐射仪对其全波段发射率进行了测试,利用XRD对涂层的相结构进行了分析,并对涂层的金相、结合强度及抗热震性能进行了测试。结果表明,所制备的La0.8Ca0.2CrO3涂层结合强度为21MPa,孔隙率为14.8%,在600~800℃高温范围内,其全波段发射率可达0.87~0.88,同时,该涂层试样经1100℃~室温水热震10次后没有发生剥落失效现象,涂层具有良好的抗热震性能。
本文以氧化鑭、氧化鈣、氧化鉻為原料,按分子式La0.8Ca0.2CrO3進行配料,毬磨後,採用固相閤成法製備原始粉末,再經噴霧榦燥處理,將其製備成糰聚體粉末,併將粉末粒度分佈範圍控製在20~60μm,採用等離子噴塗法在高溫閤金基體錶麵製備高髮射率塗層。採用IRE-2型紅外輻射儀對其全波段髮射率進行瞭測試,利用XRD對塗層的相結構進行瞭分析,併對塗層的金相、結閤彊度及抗熱震性能進行瞭測試。結果錶明,所製備的La0.8Ca0.2CrO3塗層結閤彊度為21MPa,孔隙率為14.8%,在600~800℃高溫範圍內,其全波段髮射率可達0.87~0.88,同時,該塗層試樣經1100℃~室溫水熱震10次後沒有髮生剝落失效現象,塗層具有良好的抗熱震性能。
본문이양화란、양화개、양화락위원료,안분자식La0.8Ca0.2CrO3진행배료,구마후,채용고상합성법제비원시분말,재경분무간조처리,장기제비성단취체분말,병장분말립도분포범위공제재20~60μm,채용등리자분도법재고온합금기체표면제비고발사솔도층。채용IRE-2형홍외복사의대기전파단발사솔진행료측시,이용XRD대도층적상결구진행료분석,병대도층적금상、결합강도급항열진성능진행료측시。결과표명,소제비적La0.8Ca0.2CrO3도층결합강도위21MPa,공극솔위14.8%,재600~800℃고온범위내,기전파단발사솔가체0.87~0.88,동시,해도층시양경1100℃~실온수열진10차후몰유발생박락실효현상,도층구유량호적항열진성능。
High emissivity coating is prepared by the raw materials of chromium oxide,lanthanum oxide and calcium oxide, getting the ingredients in accordance with the molecular formula La0.8Ca0.2CrO3. The raw powder is prepared by solid phase synthesis,then the powder is aggregated by sprat drying. The high emissivity coating is prepared on the super alloy substrate by air plasma spraying. The phase of coating is studied by XRD, while the rate of infrared radiation is tested using IRE-2 infrared radiometer, and the thermal shock resistance of coating is researched as well. The results shown that the prepared La0.8Ca0.2CrO3 coating has high emissivity in full-wave band under 600~800℃, the emission rate can reach to 0.88. The porosity of the coating is about 14.8%, and the bonding strength is 21MPa. Meanwhile, the coating has good resistance on thermal shock. It has no spalling failure after thermal shock testing by water quenching from 1100 degrees to room temperature by 10 times.