石油矿场机械
石油礦場機械
석유광장궤계
OIL FIELD EQUIPMENT
2014年
12期
8-12
,共5页
李琦%罗敏%韩传军%杨雪%管西旗
李琦%囉敏%韓傳軍%楊雪%管西旂
리기%라민%한전군%양설%관서기
旋风分离器%锥度%流场
鏇風分離器%錐度%流場
선풍분리기%추도%류장
cyclone separator%taper angle%flow field
基于计算流体力学,采用 RNG k-e 湍流模型和离散相模型,研究了锥度在163~175°的天然气净化用旋风分离器的压力场、速度场分布以及分离效率。结果发现,升气管入口附近的部分区域速度和压力变化最大;锥度对筒体及小锥体区域几乎没有影响,而对升气管和大锥体的影响很大,但是并不改变流场的整体分布规律。随着锥度的增加,压降呈递减趋势。气体总速度与切向速度的变化趋势相同,均随锥度的增大而减小。在最小粒径为5μm 时,不同锥度下旋风分离器的分离效率均为100%,但是在顶板附近有不同程度的颗粒堆积现象。锥度为163°和166°时,颗粒返混现象很严重,极易造成旋风分离器的顶板腐蚀穿孔,因此不适于工程实际。在剩余的3种结构中,速度变化相差小,从压降和体积方面考虑,172°的锥角结构最优,可较大程度减少材料耗损,节约制造成本。
基于計算流體力學,採用 RNG k-e 湍流模型和離散相模型,研究瞭錐度在163~175°的天然氣淨化用鏇風分離器的壓力場、速度場分佈以及分離效率。結果髮現,升氣管入口附近的部分區域速度和壓力變化最大;錐度對筒體及小錐體區域幾乎沒有影響,而對升氣管和大錐體的影響很大,但是併不改變流場的整體分佈規律。隨著錐度的增加,壓降呈遞減趨勢。氣體總速度與切嚮速度的變化趨勢相同,均隨錐度的增大而減小。在最小粒徑為5μm 時,不同錐度下鏇風分離器的分離效率均為100%,但是在頂闆附近有不同程度的顆粒堆積現象。錐度為163°和166°時,顆粒返混現象很嚴重,極易造成鏇風分離器的頂闆腐蝕穿孔,因此不適于工程實際。在剩餘的3種結構中,速度變化相差小,從壓降和體積方麵攷慮,172°的錐角結構最優,可較大程度減少材料耗損,節約製造成本。
기우계산류체역학,채용 RNG k-e 단류모형화리산상모형,연구료추도재163~175°적천연기정화용선풍분리기적압력장、속도장분포이급분리효솔。결과발현,승기관입구부근적부분구역속도화압력변화최대;추도대통체급소추체구역궤호몰유영향,이대승기관화대추체적영향흔대,단시병불개변류장적정체분포규률。수착추도적증가,압강정체감추세。기체총속도여절향속도적변화추세상동,균수추도적증대이감소。재최소립경위5μm 시,불동추도하선풍분리기적분리효솔균위100%,단시재정판부근유불동정도적과립퇴적현상。추도위163°화166°시,과립반혼현상흔엄중,겁역조성선풍분리기적정판부식천공,인차불괄우공정실제。재잉여적3충결구중,속도변화상차소,종압강화체적방면고필,172°적추각결구최우,가교대정도감소재료모손,절약제조성본。
The computational fluid dynamic (CFD)was conducted to analyze the effect of taper an-gle between 163°to 175°on fluid field in cyclone separator,which was utilized for natural gas pur-ification by using RNG k-epsilon turbulent model and discrete phase model in FLUENT fluid a-nalysis software platform.Some conclusions could be received from the numerical simulation.The greatest changes of velocity and pressure were occurred near the entrance of riser;and there was almost no influence on cylinder and some cone area with different tapers;however,the impact of taper on the riser and most cone area was significant.On the other hand,the distribution of flow field would not be affected by taper as a whole.The separation efficiency of gas-solid is 100% due to the 5 μm minimum particle size,but there is stacked phenomenon inside the cyclone separator which is serious near the roof.Finally,the best structure of cyclone separator was chose with 172° taper what meant a 0.925 m cone length.This structure had the lowest pressure drop and less ma-terial consuming.