机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2014年
22期
69-75
,共7页
吴化%姜颖%尤申申%韩英%刘云旭
吳化%薑穎%尤申申%韓英%劉雲旭
오화%강영%우신신%한영%류운욱
超级贝氏体%残余奥氏体%相变诱发塑性(Transformation induced plasticity,TRIP)
超級貝氏體%殘餘奧氏體%相變誘髮塑性(Transformation induced plasticity,TRIP)
초급패씨체%잔여오씨체%상변유발소성(Transformation induced plasticity,TRIP)
super-bainite%retained austenite%transformation induced plasticity(TRIP)
针对超级贝氏体组织中残余奥氏体的应力诱发相变及对钢的力学性能影响,设计试验钢60Mn2SiCr,经900℃完全奥氏体化保温30 min,在260℃盐浴炉中等温处理12 h后,将试样在疲劳试验机上进行加载试验;利用扫描电镜(Scanning electron microscope, SEM)、透射电镜(Transmission electron microscope, TEM)、X射线衍射仪(X-ray diffracmeter, XRD)和拉伸试验机等仪器设备对加载前后的样品,分别进行显微组织形貌观察和相组成的定性定量检测分析以及力学性能测试;结果显示,等温处理后样品的显微组织为超级贝氏体(贝氏体铁素体 BF+残余奥氏体 AR),残余奥氏体体积分数为9.4%,其含碳量为1.296%;经加载后试样显微组织中残余奥氏体体积分数下降至6.1%,含碳量达1.439%;钢的强塑积提高近20%。这说明等温处理获得超级贝氏体组织的钢,经施加载荷给予应力作用,显微组织中残余奥氏体发生转变,即超级贝氏体组织中的残余奥氏体能够通过相变诱发塑性(Transformation induced plasticity, TRIP)效应的产生,提高钢的力学性能。
針對超級貝氏體組織中殘餘奧氏體的應力誘髮相變及對鋼的力學性能影響,設計試驗鋼60Mn2SiCr,經900℃完全奧氏體化保溫30 min,在260℃鹽浴爐中等溫處理12 h後,將試樣在疲勞試驗機上進行加載試驗;利用掃描電鏡(Scanning electron microscope, SEM)、透射電鏡(Transmission electron microscope, TEM)、X射線衍射儀(X-ray diffracmeter, XRD)和拉伸試驗機等儀器設備對加載前後的樣品,分彆進行顯微組織形貌觀察和相組成的定性定量檢測分析以及力學性能測試;結果顯示,等溫處理後樣品的顯微組織為超級貝氏體(貝氏體鐵素體 BF+殘餘奧氏體 AR),殘餘奧氏體體積分數為9.4%,其含碳量為1.296%;經加載後試樣顯微組織中殘餘奧氏體體積分數下降至6.1%,含碳量達1.439%;鋼的彊塑積提高近20%。這說明等溫處理穫得超級貝氏體組織的鋼,經施加載荷給予應力作用,顯微組織中殘餘奧氏體髮生轉變,即超級貝氏體組織中的殘餘奧氏體能夠通過相變誘髮塑性(Transformation induced plasticity, TRIP)效應的產生,提高鋼的力學性能。
침대초급패씨체조직중잔여오씨체적응력유발상변급대강적역학성능영향,설계시험강60Mn2SiCr,경900℃완전오씨체화보온30 min,재260℃염욕로중등온처리12 h후,장시양재피로시험궤상진행가재시험;이용소묘전경(Scanning electron microscope, SEM)、투사전경(Transmission electron microscope, TEM)、X사선연사의(X-ray diffracmeter, XRD)화랍신시험궤등의기설비대가재전후적양품,분별진행현미조직형모관찰화상조성적정성정량검측분석이급역학성능측시;결과현시,등온처리후양품적현미조직위초급패씨체(패씨체철소체 BF+잔여오씨체 AR),잔여오씨체체적분수위9.4%,기함탄량위1.296%;경가재후시양현미조직중잔여오씨체체적분수하강지6.1%,함탄량체1.439%;강적강소적제고근20%。저설명등온처리획득초급패씨체조직적강,경시가재하급여응력작용,현미조직중잔여오씨체발생전변,즉초급패씨체조직중적잔여오씨체능구통과상변유발소성(Transformation induced plasticity, TRIP)효응적산생,제고강적역학성능。
The loading test of the new developed 60Mn2SiCr super-bainitic steel which is previously austenitized at 900℃ for 30 minutes and then isothermal treated at 260℃ for 12 h in a salt bath furnace is carried out on the fatigue testing machine for the research of the phase transformation of retained austenite induced by stress in super-bainite microstructure and its effect on the mechanical property of the steel. The microstructure morphology, phase composition and mechanical property of the loaded sample are analyzed comparing with the one without loading test by the scanning electron microscope(SEM), transmission electron microscop(TEM), X-ray diffracmeter(XRD) and tensile testing machine. The results show that the microstructure of the experimental steel after isothermal transformation is the typical super–bainite microstructure(BF+AR). The volume fraction of retained austenite is 9.4% and the average carbon content is determined as 1.296%. However, after the loading test, the volume fraction of retained austenite drops to 6.1% and the carbon content increases to 1.439%. Meanwhile, the product of tensile strength and ductility increases nearly 20%. This illustrates that the mechanical property of the steel is improved obviously by the loading stress owning to the transformation induced plasticity(TRIP) effect of retrained austenite in super-bainite microstructure.