机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2014年
22期
42-49
,共8页
安同邦%单际国%魏金山%杜全斌%彭云%田志凌
安同邦%單際國%魏金山%杜全斌%彭雲%田誌凌
안동방%단제국%위금산%두전빈%팽운%전지릉
1 000 MPa级高强钢%热输入%焊接接头%显微组织%力学性能
1 000 MPa級高彊鋼%熱輸入%銲接接頭%顯微組織%力學性能
1 000 MPa급고강강%열수입%한접접두%현미조직%역학성능
1 000 MPa grade high strength steel%heat input%welded joints%microstructure%mechanical properties
采用三种热输入进行1000 MPa级控轧控冷(Thermo mechanical control process, TMCP)高强钢的熔化极气体保护焊,利用金相显微镜、扫描电子显微镜和透射电子显微镜研究热输入对焊接接头组织和力学性能的影响。研究结果表明,三种热输入焊缝金属组织主要由板条马氏体和板条贝氏体为主、并含有少量残余奥氏体和粒状贝氏体;焊接热影响区粗晶区组织以板条马氏体和贝氏体为主,并含有少量粒状贝氏体。随着热输入的增加,焊缝组织中贝氏体板条粗化,马氏体板条减少,而粒状贝氏体逐渐增多,部分膜状残余奥氏体向块状转变;焊缝金属冲击韧度和硬度、接头强度逐渐降低,而接头热影响区冲击韧度先增后降;当热输入为15 kJ/cm时焊接接头强韧性匹配最佳。
採用三種熱輸入進行1000 MPa級控軋控冷(Thermo mechanical control process, TMCP)高彊鋼的鎔化極氣體保護銲,利用金相顯微鏡、掃描電子顯微鏡和透射電子顯微鏡研究熱輸入對銲接接頭組織和力學性能的影響。研究結果錶明,三種熱輸入銲縫金屬組織主要由闆條馬氏體和闆條貝氏體為主、併含有少量殘餘奧氏體和粒狀貝氏體;銲接熱影響區粗晶區組織以闆條馬氏體和貝氏體為主,併含有少量粒狀貝氏體。隨著熱輸入的增加,銲縫組織中貝氏體闆條粗化,馬氏體闆條減少,而粒狀貝氏體逐漸增多,部分膜狀殘餘奧氏體嚮塊狀轉變;銲縫金屬遲擊韌度和硬度、接頭彊度逐漸降低,而接頭熱影響區遲擊韌度先增後降;噹熱輸入為15 kJ/cm時銲接接頭彊韌性匹配最佳。
채용삼충열수입진행1000 MPa급공알공랭(Thermo mechanical control process, TMCP)고강강적용화겁기체보호한,이용금상현미경、소묘전자현미경화투사전자현미경연구열수입대한접접두조직화역학성능적영향。연구결과표명,삼충열수입한봉금속조직주요유판조마씨체화판조패씨체위주、병함유소량잔여오씨체화립상패씨체;한접열영향구조정구조직이판조마씨체화패씨체위주,병함유소량립상패씨체。수착열수입적증가,한봉조직중패씨체판조조화,마씨체판조감소,이립상패씨체축점증다,부분막상잔여오씨체향괴상전변;한봉금속충격인도화경도、접두강도축점강저,이접두열영향구충격인도선증후강;당열수입위15 kJ/cm시한접접두강인성필배최가。
1 000 MPa high-strength steel plate(thermo mechanical control process(TMCP) steel) for construction machinery is welded by metal active gas(MAG) welding method with GHS90 welding wire as filler material under three heat inputs, and effects of heat input on microstructure and properties of the weld joint are investigated by means of optical microscopy, scanning electron microscopy and transmission electron microscopy. The results show that the microstructure of weld metal consist prodominantly of lath martensite and lath bainite, a small amount of granular bainite and a few retained austenite for three kinds of heat input. The microstructure of the coarse grained heat affected zone(CGHAZ) consists of lath martensite, lath bainite, a small amount of granular bainite. When the heat input is increased, the lath of martensite and bainite is coarsened, the amount of martensite decreases graduslly, while the munber of granular bainite increases, and topographies of retained austenite is changed from thin film to block. With the increased of heat input, the low temperature impact toughness and the hardness of weld metal is reduced gradually, but the impact toughness of heat affect zone initially increases and then decreases. When the heat input is 15 kJ/cm, the welded joints with the combination of high strength and good toughness could be achieved.