红外技术
紅外技術
홍외기술
INFRARED TECHNOLOGY
2014年
12期
1009-1015
,共7页
胡德洲%左宪章%王建斌%李伟
鬍德洲%左憲章%王建斌%李偉
호덕주%좌헌장%왕건빈%리위
无损检测%涡流加热%图像处理%因子分析法
無損檢測%渦流加熱%圖像處理%因子分析法
무손검측%와류가열%도상처리%인자분석법
nondestructive testing%eddy current heating%image processing%factor analysis
脉冲涡流热成像缺陷检测技术可以对导电试件进行快速准确的检测,但是容易受表面加热不均的影响。采用因子分析法计算了红外图像序列的公因子图像,对45#钢的上表面和下表面裂纹进行检测,并与主成分分析法比较。发现因子分析法能够抑制表面不均匀加热的影响,扩大裂纹的检测范围,因子分析法重建的图像质量要优于主成分分析法,并能结合实际给出合理的解释。在提高计算效率方面,公因子图像在热像仪采样频率低至50 Hz时仍然可以有效识别出裂纹,选取合适的图像序列和公因子数可以减小数据处理量并提高图像质量。
脈遲渦流熱成像缺陷檢測技術可以對導電試件進行快速準確的檢測,但是容易受錶麵加熱不均的影響。採用因子分析法計算瞭紅外圖像序列的公因子圖像,對45#鋼的上錶麵和下錶麵裂紋進行檢測,併與主成分分析法比較。髮現因子分析法能夠抑製錶麵不均勻加熱的影響,擴大裂紋的檢測範圍,因子分析法重建的圖像質量要優于主成分分析法,併能結閤實際給齣閤理的解釋。在提高計算效率方麵,公因子圖像在熱像儀採樣頻率低至50 Hz時仍然可以有效識彆齣裂紋,選取閤適的圖像序列和公因子數可以減小數據處理量併提高圖像質量。
맥충와류열성상결함검측기술가이대도전시건진행쾌속준학적검측,단시용역수표면가열불균적영향。채용인자분석법계산료홍외도상서렬적공인자도상,대45#강적상표면화하표면렬문진행검측,병여주성분분석법비교。발현인자분석법능구억제표면불균균가열적영향,확대렬문적검측범위,인자분석법중건적도상질량요우우주성분분석법,병능결합실제급출합리적해석。재제고계산효솔방면,공인자도상재열상의채양빈솔저지50 Hz시잉연가이유효식별출렬문,선취합괄적도상서렬화공인자수가이감소수거처리량병제고도상질량。
The defects of conductive materials can be detected efficiently and accurately with pulsed eddy current thermography. But the result is interfered significantly by inhomogeneous heating. The factor analysis is applied to calculate the common factor images to detect the surface and subsurface cracks of 45# steel, and then compare with the images reconstructed by principal component analysis. It shows that the inhomogeneous heating can be decreased and the detection range is broadened with the common factor images. Compared with principal component analysis, the quality of the images reconstructed by factor analysis is better, and the factor images can be explained with the corresponding situation. In terms of computational efficiency, the cracks is still detectable by common factor images when the thermal image sampling rate is down to 50Hz. The selection of appropriate image sequences and the number of common factor is helpful to enhance the quality of reconstructed images.