机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2014年
23期
104-111
,共8页
卢宪玖%王优强%刘昺丽%律辉
盧憲玖%王優彊%劉昺麗%律輝
로헌구%왕우강%류병려%률휘
角接触球轴承%微观热弹流%纯轴向载荷%密合度%动态特性
角接觸毬軸承%微觀熱彈流%純軸嚮載荷%密閤度%動態特性
각접촉구축승%미관열탄류%순축향재하%밀합도%동태특성
angular contact ball bearing%microscopic thermal elastohydrodynamic lubrication%pure axial force%alignment%dynamic characteristics
建立角接触球轴承的几何和数学模型,综合考虑几种不同轴承材料的弹流润滑性能,求得套圈采用 Si3N4、滚球体采用GCr15的角接触球轴承的热弹流润滑完全数值解。在此基础上,进一步考虑角接触球轴承的几项重要基本参数(密合度、钢球数目等)及接触角随轴向载荷的变化对弹流润滑性能的影响。对轴承在承受纯轴向载荷作用下的热弹流润滑完全数值解进行分析,求得在不同轴向载荷下的压力、膜厚及温度分布图。结果表明:套圈、滚球体材料均选用Si3N4和分别选用Si3N4、GCr15两种情况下,最小油膜厚度更大,同样工况下,后者滚球体表面温度更低;密合度的增大有利于润滑油膜的形成;滚球体数量越多,油膜整体压力越小,油膜厚度越大,滚球体、套圈及油膜温度越低;轴向载荷越大,轴承的实际工作接触角越大;接触角的变化对弹流润滑具有很大影响,在考虑了接触角随轴向载荷的变化后得知,接触角增大,油膜的最小膜厚增大,最大压力减小。
建立角接觸毬軸承的幾何和數學模型,綜閤攷慮幾種不同軸承材料的彈流潤滑性能,求得套圈採用 Si3N4、滾毬體採用GCr15的角接觸毬軸承的熱彈流潤滑完全數值解。在此基礎上,進一步攷慮角接觸毬軸承的幾項重要基本參數(密閤度、鋼毬數目等)及接觸角隨軸嚮載荷的變化對彈流潤滑性能的影響。對軸承在承受純軸嚮載荷作用下的熱彈流潤滑完全數值解進行分析,求得在不同軸嚮載荷下的壓力、膜厚及溫度分佈圖。結果錶明:套圈、滾毬體材料均選用Si3N4和分彆選用Si3N4、GCr15兩種情況下,最小油膜厚度更大,同樣工況下,後者滾毬體錶麵溫度更低;密閤度的增大有利于潤滑油膜的形成;滾毬體數量越多,油膜整體壓力越小,油膜厚度越大,滾毬體、套圈及油膜溫度越低;軸嚮載荷越大,軸承的實際工作接觸角越大;接觸角的變化對彈流潤滑具有很大影響,在攷慮瞭接觸角隨軸嚮載荷的變化後得知,接觸角增大,油膜的最小膜厚增大,最大壓力減小。
건립각접촉구축승적궤하화수학모형,종합고필궤충불동축승재료적탄류윤활성능,구득투권채용 Si3N4、곤구체채용GCr15적각접촉구축승적열탄류윤활완전수치해。재차기출상,진일보고필각접촉구축승적궤항중요기본삼수(밀합도、강구수목등)급접촉각수축향재하적변화대탄류윤활성능적영향。대축승재승수순축향재하작용하적열탄류윤활완전수치해진행분석,구득재불동축향재하하적압력、막후급온도분포도。결과표명:투권、곤구체재료균선용Si3N4화분별선용Si3N4、GCr15량충정황하,최소유막후도경대,동양공황하,후자곤구체표면온도경저;밀합도적증대유리우윤활유막적형성;곤구체수량월다,유막정체압력월소,유막후도월대,곤구체、투권급유막온도월저;축향재하월대,축승적실제공작접촉각월대;접촉각적변화대탄류윤활구유흔대영향,재고필료접촉각수축향재하적변화후득지,접촉각증대,유막적최소막후증대,최대압력감소。
The geometrical and mathematical model of angular contact ball bearing are established. A thermal elastohydrodynamic lubrication full numerical solution is carried out when the inner ring and rolling sphere are made from Si3N4 and GCr15 after considering the lubrication performance of several different bearing steels. On the basis of it,the effect of angular contact ball bearings’ several essential parameters (marginal adaptation、number of steel ball etc) and variation of contact angular with axial force on lubrication performance are considered. After the thermal elastohydrodynamic lubrication analysis of angular contact ball bearing under pure axial force,the pressure、film thickness and temperature distribution under different axial force are acquired. Results show that minimum film thickness is thicker when the inner ring and rolling sphere are made from Si3N4 and GCr15, but the later temperature is lower. The larger of the alignment, the thicker of the lubrication film thickness. The whole pressure is lower, film thickness is larger and the temperature of rolling sphere is lower with the increasing of rolling balls. The actual working contact angular is increased with the axial force increasing. The changing of contact angular makes great influence on elastohydrodynamic lubrication, minimum film thickness increases and maximum pressure are lower after considering the changing of contact angular with the variation of axial force.