机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2014年
23期
75-81
,共7页
刘若晨%左洪福%张营%梁坤
劉若晨%左洪福%張營%樑坤
류약신%좌홍복%장영%량곤
静电监测%滚动轴承%磨损区域%特征提取%性能退化
靜電鑑測%滾動軸承%磨損區域%特徵提取%性能退化
정전감측%곤동축승%마손구역%특정제취%성능퇴화
electrostatic monitoring%rolling bearing%wear-site sensor%feature extraction%performance degradation
采用静电方法对滚动轴承进行在线监测以及退化评估的研究。在滚动轴承寿命强化试验机平台上,使用自研磨损区域静电传感器对滚动轴承进行在线监测,通过多组试验采集得到滚动轴承磨损静电信号,在对滚动轴承磨损过程静电产生机理分析的基础上,进行静电信号的特征提取,通过加速疲劳全寿命周期试验进行滚动轴承性能退化评估,并与振动信号与温度信号进行对比验证。研究结果表明,磨损区域静电监测技术可以实现滚动轴承性能退化的在线监测,该研究是机械系统在线监测以及故障诊断和预测的重要组成部分,并为仪器实现产品化奠定了基础。
採用靜電方法對滾動軸承進行在線鑑測以及退化評估的研究。在滾動軸承壽命彊化試驗機平檯上,使用自研磨損區域靜電傳感器對滾動軸承進行在線鑑測,通過多組試驗採集得到滾動軸承磨損靜電信號,在對滾動軸承磨損過程靜電產生機理分析的基礎上,進行靜電信號的特徵提取,通過加速疲勞全壽命週期試驗進行滾動軸承性能退化評估,併與振動信號與溫度信號進行對比驗證。研究結果錶明,磨損區域靜電鑑測技術可以實現滾動軸承性能退化的在線鑑測,該研究是機械繫統在線鑑測以及故障診斷和預測的重要組成部分,併為儀器實現產品化奠定瞭基礎。
채용정전방법대곤동축승진행재선감측이급퇴화평고적연구。재곤동축승수명강화시험궤평태상,사용자연마손구역정전전감기대곤동축승진행재선감측,통과다조시험채집득도곤동축승마손정전신호,재대곤동축승마손과정정전산생궤리분석적기출상,진행정전신호적특정제취,통과가속피로전수명주기시험진행곤동축승성능퇴화평고,병여진동신호여온도신호진행대비험증。연구결과표명,마손구역정전감측기술가이실현곤동축승성능퇴화적재선감측,해연구시궤계계통재선감측이급고장진단화예측적중요조성부분,병위의기실현산품화전정료기출。
Study of on-line monitoring of oil lubricated rolling bearing and performance degradation with electrostatic sensing method. Electrostatic monitoring is a new method for rolling bearing with self-made wear-site sensor (WSS) on rolling bearing accelerated life testing rig. With the analysis of charge generating process induced by tribological activity, the experiments are carried out to collect the electrostatic signals. Then feature extraction of the electrostatic signals is taken for rolling bearing performance degradation assessment, compared with the vibration signals and the temperature signals. The study result shows that the wear-site electrostatic sensor technology can be used to realize the on-line monitoring of lubricated oil rolling bearing performance degradation, which is an essential part of state monitoring and fault diagnosis for mechanical system and lays a foundation for the commercialization of the instrument.