中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2014年
24期
3326-3332,3333
,共8页
熊万里%符马力%王少力%吕浪
熊萬裏%符馬力%王少力%呂浪
웅만리%부마력%왕소력%려랑
液体静压转台%解析法%数值仿真%倾斜特性
液體靜壓轉檯%解析法%數值倣真%傾斜特性
액체정압전태%해석법%수치방진%경사특성
hydrostatic rotary table%analytical method%numerical simulation%tilted characteristics
针对CFD数值仿真计算过程中建模周期长、计算效率低的缺点,基于各封油边当量油膜厚度思想采用解析法来研究液体静压转台倾斜承载特性,推导了倾斜油膜承载力、弯矩和刚度的计算公式,提高了计算效率。利用CFD软件Fluent对油膜进行了数值仿真,结果表明倾斜油膜承载力误差保持在6%以内,弯矩误差保持在8%以内,验证了解析公式的可靠性。利用所提出的解析方法研究了倾斜位移率、供油压力、节流孔径和转速对油膜基本性能参数的影响规律。
針對CFD數值倣真計算過程中建模週期長、計算效率低的缺點,基于各封油邊噹量油膜厚度思想採用解析法來研究液體靜壓轉檯傾斜承載特性,推導瞭傾斜油膜承載力、彎矩和剛度的計算公式,提高瞭計算效率。利用CFD軟件Fluent對油膜進行瞭數值倣真,結果錶明傾斜油膜承載力誤差保持在6%以內,彎矩誤差保持在8%以內,驗證瞭解析公式的可靠性。利用所提齣的解析方法研究瞭傾斜位移率、供油壓力、節流孔徑和轉速對油膜基本性能參數的影響規律。
침대CFD수치방진계산과정중건모주기장、계산효솔저적결점,기우각봉유변당량유막후도사상채용해석법래연구액체정압전태경사승재특성,추도료경사유막승재력、만구화강도적계산공식,제고료계산효솔。이용CFD연건Fluent대유막진행료수치방진,결과표명경사유막승재력오차보지재6%이내,만구오차보지재8%이내,험증료해석공식적가고성。이용소제출적해석방법연구료경사위이솔、공유압력、절류공경화전속대유막기본성능삼수적영향규률。
The disadvantages of the CFD(computational fluid dynamics)numerical simulation such as long period of modeling and poor efficiency of calculation were displayed.An analytical method for studying tilted bearing characteristics of hydrostatic rotary tables was proposed based on equivalent oil film thickness of each pocket margin.The formulae of load capacity,moment and stiffness for tilted oil film bearings were derived and computational efficiency was improved.Numerical simulation for oil film was also conducted by CFD software Fluent.The results show that tilted oil film bearing load ca-pacity error between the analytical method and CFD remains at 6% or less.Furthermore,the moment error between two methods is kept at 8% or less.The reliability of the analytical method was verified. The effects of tilted displacement rate,supply pressure,throttle aperture,rotation speed on the oil film basic performance parameters were studied by the analytical method.