电加工与模具
電加工與模具
전가공여모구
ELECTROMACHINING & MOULD
2014年
6期
21-24
,共4页
夏丽霞%刘志东%李明明%王威
夏麗霞%劉誌東%李明明%王威
하려하%류지동%리명명%왕위
电火花线切割加工%工作液%寿命%概率检测
電火花線切割加工%工作液%壽命%概率檢測
전화화선절할가공%공작액%수명%개솔검측
WEDM%dielectric fluid%life%probability of detection
进行了往复走丝电火花线切割加工工作液的寿命试验,分析了工作液寿命与脉冲概率之间的关系。从工作液的性能及其对极间放电特性的影响角度,分析了工作液失效前后的极间状况和放电特性,提出工作液寿命最终体现在放电脉冲概率方面,并与其呈现一定的关系。研究了往复走丝电火花线切割加工的有效放电脉冲概率与切割效率的变化关系及其对加工表面质量的影响,结果发现:当有效放电概率小于70%时,切割效率降低,加工表面质量变差,可作为判断工作液失效的指标。据此研制了工作液寿命的检测装置,该装置可有效实时监控工作液的寿命状况。
進行瞭往複走絲電火花線切割加工工作液的壽命試驗,分析瞭工作液壽命與脈遲概率之間的關繫。從工作液的性能及其對極間放電特性的影響角度,分析瞭工作液失效前後的極間狀況和放電特性,提齣工作液壽命最終體現在放電脈遲概率方麵,併與其呈現一定的關繫。研究瞭往複走絲電火花線切割加工的有效放電脈遲概率與切割效率的變化關繫及其對加工錶麵質量的影響,結果髮現:噹有效放電概率小于70%時,切割效率降低,加工錶麵質量變差,可作為判斷工作液失效的指標。據此研製瞭工作液壽命的檢測裝置,該裝置可有效實時鑑控工作液的壽命狀況。
진행료왕복주사전화화선절할가공공작액적수명시험,분석료공작액수명여맥충개솔지간적관계。종공작액적성능급기대겁간방전특성적영향각도,분석료공작액실효전후적겁간상황화방전특성,제출공작액수명최종체현재방전맥충개솔방면,병여기정현일정적관계。연구료왕복주사전화화선절할가공적유효방전맥충개솔여절할효솔적변화관계급기대가공표면질량적영향,결과발현:당유효방전개솔소우70%시,절할효솔강저,가공표면질량변차,가작위판단공작액실효적지표。거차연제료공작액수명적검측장치,해장치가유효실시감공공작액적수명상황。
Life test of dielectric fluid in high speed wire-cut electrical discharge machining (HSWEDM) was carried out to analyze the relationship between the dielectric fluid life and the discharge pulse probability. In terms of the working fluid properties and the effect on the discharge characteristics of discharge gap,discharge gap and discharge characteristics before and after the failure of dielectric fluid were analyzed. The relationship between the dielectric fluid life and the discharge pulse probability was proposed. The relationship between the discharge pulse probability and the cutting efficiency and surface quality was studied ,when the effective discharge pulse pro-bability is less than 70 %,the cutting efficiency is reduced and the surface quality becomes poor ,which can be used as the index of the failure of dielectric fluid. Whereby the device of detecting the dielectric fluid life was invented which can monitor the life condition of dielectric fluid effectively.