塑性工程学报
塑性工程學報
소성공정학보
JOURNAL OF PLASTICITY ENGINEERING
2014年
6期
117-123
,共7页
路家斌%李顺%阎秋生%谢昭派%欧阳杰%李忠荣
路傢斌%李順%閻鞦生%謝昭派%歐暘傑%李忠榮
로가빈%리순%염추생%사소파%구양걸%리충영
圆盘剪分切%硬质合金圆盘刀%电磁钢板%磨损%分切断面质量
圓盤剪分切%硬質閤金圓盤刀%電磁鋼闆%磨損%分切斷麵質量
원반전분절%경질합금원반도%전자강판%마손%분절단면질량
disc slitting%carbide alloy disc cutter%electromagnetic steel%wear%slitting quality
采用硬质合金圆盘刀进行电磁钢板的圆盘剪分切试验,利用轮廓仪和光学显微镜等检测分析了不同分切长度时圆盘刀的磨损情况及电磁钢板分切断面形貌,研究了圆盘刀的磨损规律及其对分切质量的影响。结果表明,圆盘剪分切中硬质合金圆盘刀的磨损,主要表现为刃口半径和侧边磨损带宽度的增大,而圆柱面的表面粗糙度变化不大。随着分切长度的增加,圆盘刀的磨损加剧,侧面磨损带宽度逐渐增大,刃口半径也随之增加。圆盘刀的磨损直接影响了分切断面质量,当电磁钢板分切长度达到8000 m左右时,刃口半径超过43μm ,板材分切断面质量恶化。硬质合金圆盘刀使用的最佳分切长度在8000 m以内、刃口半径小于43μm。
採用硬質閤金圓盤刀進行電磁鋼闆的圓盤剪分切試驗,利用輪廓儀和光學顯微鏡等檢測分析瞭不同分切長度時圓盤刀的磨損情況及電磁鋼闆分切斷麵形貌,研究瞭圓盤刀的磨損規律及其對分切質量的影響。結果錶明,圓盤剪分切中硬質閤金圓盤刀的磨損,主要錶現為刃口半徑和側邊磨損帶寬度的增大,而圓柱麵的錶麵粗糙度變化不大。隨著分切長度的增加,圓盤刀的磨損加劇,側麵磨損帶寬度逐漸增大,刃口半徑也隨之增加。圓盤刀的磨損直接影響瞭分切斷麵質量,噹電磁鋼闆分切長度達到8000 m左右時,刃口半徑超過43μm ,闆材分切斷麵質量噁化。硬質閤金圓盤刀使用的最佳分切長度在8000 m以內、刃口半徑小于43μm。
채용경질합금원반도진행전자강판적원반전분절시험,이용륜곽의화광학현미경등검측분석료불동분절장도시원반도적마손정황급전자강판분절단면형모,연구료원반도적마손규률급기대분절질량적영향。결과표명,원반전분절중경질합금원반도적마손,주요표현위인구반경화측변마손대관도적증대,이원주면적표면조조도변화불대。수착분절장도적증가,원반도적마손가극,측면마손대관도축점증대,인구반경야수지증가。원반도적마손직접영향료분절단면질량,당전자강판분절장도체도8000 m좌우시,인구반경초과43μm ,판재분절단면질량악화。경질합금원반도사용적최가분절장도재8000 m이내、인구반경소우43μm。
The disc slitting machining experiments for the electromagnetic steel sheet were conducted to investigate the wear process of carbide alloy disc cutter and its effect on the slitting quality in the disc slitting process ,and the blade contour shape and wear of disc cutter and the slitting surface morphology of electromagnetic steel sheet were examined by the surface profiler and op‐tical microscopy .The results show that wear of disc cutter mainly presents the increase of the blade radius and side wear zone of the cutter ,and the surface roughness of the cutter cylindrical surface does not almost change .As the slitting length increases , both the blade radius and the side wear zone of the disc cutter increase ,so the cutter's wear becomes serious .The wear of the disc cutter influences directly the slitting quality of the electromagnetic steel .The quality of the slitting surface will deteriorate when the slitting length of the disc cutter is more than 8000m and the blade radius is over 43μm .The optimum parameters of the carbide alloy disc cutter are:the slitting length is less than 8000m and the blade radius is less than 43μm .