农业工程学报
農業工程學報
농업공정학보
2015年
3期
31-39
,共9页
陈建能%夏旭东%王英%严江军%章鹏华
陳建能%夏旭東%王英%嚴江軍%章鵬華
진건능%하욱동%왕영%엄강군%장붕화
农业机械%微分方程%试验%钵苗%栽植嘴
農業機械%微分方程%試驗%缽苗%栽植嘴
농업궤계%미분방정%시험%발묘%재식취
agricultural machinery%differential equations%experiments%seedling%planting nozzle
随着机械化栽植速度的提高,为避免在栽植过程中,钵苗在栽植机构的栽植嘴内运动时间过长而无法及时落入苗沟或穴坑造成栽植失败,并对下一循环的栽植产生不利影响,该文将钵苗相对栽植嘴的运动分为与栽植嘴壁面碰撞、平面运动和沿栽植嘴壁面下滑3个阶段,分别建立了各阶段钵苗的运动微分方程。选择穴盘规格为128孔、苗龄为2~3片真叶、土钵含水率63%左右的西兰花钵苗,利用所建立的钵苗运动微分方程计算得到了变形椭圆齿轮行星轮系栽植机构作业时钵苗与栽植嘴之间的相对运动、相互作用力和钵苗从进入到离开栽植嘴的时间。利用高速摄影及其视频处理技术对钵苗在变形椭圆齿轮行星轮系栽植机构栽植嘴中的运动进行了试验研究,得到的钵苗从进入到离开栽植嘴时间与理论分析基本吻合,可见模型的建立及其计算是正确的。同时分析得到当投苗时钵苗轴线与水平面夹角为55°、质心速度为1.5 m/s、质心速度与水平面夹角为68°时,此栽植机构在速度小于147 r/min时钵苗能顺利落入穴坑,为栽植机构的最高转速设计提供了依据。
隨著機械化栽植速度的提高,為避免在栽植過程中,缽苗在栽植機構的栽植嘴內運動時間過長而無法及時落入苗溝或穴坑造成栽植失敗,併對下一循環的栽植產生不利影響,該文將缽苗相對栽植嘴的運動分為與栽植嘴壁麵踫撞、平麵運動和沿栽植嘴壁麵下滑3箇階段,分彆建立瞭各階段缽苗的運動微分方程。選擇穴盤規格為128孔、苗齡為2~3片真葉、土缽含水率63%左右的西蘭花缽苗,利用所建立的缽苗運動微分方程計算得到瞭變形橢圓齒輪行星輪繫栽植機構作業時缽苗與栽植嘴之間的相對運動、相互作用力和缽苗從進入到離開栽植嘴的時間。利用高速攝影及其視頻處理技術對缽苗在變形橢圓齒輪行星輪繫栽植機構栽植嘴中的運動進行瞭試驗研究,得到的缽苗從進入到離開栽植嘴時間與理論分析基本吻閤,可見模型的建立及其計算是正確的。同時分析得到噹投苗時缽苗軸線與水平麵夾角為55°、質心速度為1.5 m/s、質心速度與水平麵夾角為68°時,此栽植機構在速度小于147 r/min時缽苗能順利落入穴坑,為栽植機構的最高轉速設計提供瞭依據。
수착궤계화재식속도적제고,위피면재재식과정중,발묘재재식궤구적재식취내운동시간과장이무법급시락입묘구혹혈갱조성재식실패,병대하일순배적재식산생불리영향,해문장발묘상대재식취적운동분위여재식취벽면팽당、평면운동화연재식취벽면하활3개계단,분별건립료각계단발묘적운동미분방정。선택혈반규격위128공、묘령위2~3편진협、토발함수솔63%좌우적서란화발묘,이용소건립적발묘운동미분방정계산득도료변형타원치륜행성륜계재식궤구작업시발묘여재식취지간적상대운동、상호작용력화발묘종진입도리개재식취적시간。이용고속섭영급기시빈처리기술대발묘재변형타원치륜행성륜계재식궤구재식취중적운동진행료시험연구,득도적발묘종진입도리개재식취시간여이론분석기본문합,가견모형적건립급기계산시정학적。동시분석득도당투묘시발묘축선여수평면협각위55°、질심속도위1.5 m/s、질심속도여수평면협각위68°시,차재식궤구재속도소우147 r/min시발묘능순리락입혈갱,위재식궤구적최고전속설계제공료의거。
During the operation of planting mechanism with duckbilled planting nozzle, seedlings fall into ditch or hole under the action of gravity after they are thrown into the planting nozzle, then the transplanter carries out earthing and tamp. The planting nozzle is to keep the seedling upright during the process of dropping and to make the placement accurate. The seedling is free during the entire process so it is not easy to be damaged. During the process, the friction between seedling and planting nozzle affects the drop time. Especially, with the increase of planting velocity, sometimes the seeding’s movement time in planting nozzle is too long, so that seedling can’t fall into ditch or hole in time, and it causes planting failure, which also has adverse effect on the next planting cycle. In order to avoid this situation, in this paper, the movement of seedling relative to planting nozzle was divided into three stages. The first stage is that seedling falls into the planting nozzle and crashes with the planting nozzle. This collision can be defined as plastic collision form the mechanical property of seedling. The second stage is that seedling does planar motion after collision. During this stage, seedling slides along the planting nozzle and spins along the collision point at the same time. The third stage is that seedling slides along the planting nozzle. During this process, the movement of seedling relative to planting nozzle can be regarded as the linear acceleration movement. This paper established differential equations for each stage. In order to verify the validity of the model, in this paper, 128-hole-plate was used, and broccoli seedling with 2-3 leaves and 63% water content was chosen as working object, and planting mechanism with planetary deformed elliptic gears was used as carrier, and analysis was conducted. Relative movement and interaction force between seedling and planting nozzle and seeding’s movement time in planting nozzle were got from the analysis. The movement of seedling in planting nozzle was also studied by using high-speed camera and video processing technology. The measured time from seedling entering the planting nozzle to seedling leaving the planting nozzle basically agrees well with the calculated time. It shows that the differential equations and the calculation are correct. The analysis and experiment also show that the seedling can fall into the hole successfully, when the seedling is thrown into the planting nozzle with the angle of 55° between axis of seedling and horizontal plane, and velocity of seedling’s barycenter is 1.5 m/s, and the angle between velocity direction of seedling’s barycenter and horizontal plane is 68°, and the velocity of this planting mechanism is less than 147 r/min. This provides design consideration of the maximum speed for planting mechanism.