农业工程学报
農業工程學報
농업공정학보
2015年
3期
113-121
,共9页
刘大为%谢方平%李旭%王小龙
劉大為%謝方平%李旭%王小龍
류대위%사방평%리욱%왕소룡
农业机械%调平%果园%升降平台%履带行走装置%载人工作台%试验
農業機械%調平%果園%升降平檯%履帶行走裝置%載人工作檯%試驗
농업궤계%조평%과완%승강평태%리대행주장치%재인공작태%시험
agricultural machinery%leveling%orchards%lifting platform%crawler%manned worktable%experiments
针对南方丘陵山区水果生产中采摘、疏花等作业环节劳动强度大、机械设备少、人工作业效率低,已有设备在丘陵山区作业时通过性不强、易失稳等问题,设计制造了一种小型履带自走式剪叉升降作业平台,该机器具有较小的底盘尺寸,能够控制回转支承进行方位调节,通过液压油缸实现升降、角度调整,使得载人工作台可调平,以提高机器稳定性能。对样机进行了模拟工作环境下的爬坡角度、转弯半径、调平以及倾翻稳定性能测试,相关指标达到了设计要求。结果表明,样机可升降高度1.2 m,最大行驶速度0.25 m/s,最小转弯半径0.75 m,不同负载和升降高度下平台的坡地静态倾翻角集中在(15°~30°)之间等,满足了工作要求。同时,样机外形尺寸较小,操控简便,适合南方果园种植模式和使用要求。
針對南方丘陵山區水果生產中採摘、疏花等作業環節勞動彊度大、機械設備少、人工作業效率低,已有設備在丘陵山區作業時通過性不彊、易失穩等問題,設計製造瞭一種小型履帶自走式剪扠升降作業平檯,該機器具有較小的底盤呎吋,能夠控製迴轉支承進行方位調節,通過液壓油缸實現升降、角度調整,使得載人工作檯可調平,以提高機器穩定性能。對樣機進行瞭模擬工作環境下的爬坡角度、轉彎半徑、調平以及傾翻穩定性能測試,相關指標達到瞭設計要求。結果錶明,樣機可升降高度1.2 m,最大行駛速度0.25 m/s,最小轉彎半徑0.75 m,不同負載和升降高度下平檯的坡地靜態傾翻角集中在(15°~30°)之間等,滿足瞭工作要求。同時,樣機外形呎吋較小,操控簡便,適閤南方果園種植模式和使用要求。
침대남방구릉산구수과생산중채적、소화등작업배절노동강도대、궤계설비소、인공작업효솔저,이유설비재구릉산구작업시통과성불강、역실은등문제,설계제조료일충소형리대자주식전차승강작업평태,해궤기구유교소적저반척촌,능구공제회전지승진행방위조절,통과액압유항실현승강、각도조정,사득재인공작태가조평,이제고궤기은정성능。대양궤진행료모의공작배경하적파파각도、전만반경、조평이급경번은정성능측시,상관지표체도료설계요구。결과표명,양궤가승강고도1.2 m,최대행사속도0.25 m/s,최소전만반경0.75 m,불동부재화승강고도하평태적파지정태경번각집중재(15°~30°)지간등,만족료공작요구。동시,양궤외형척촌교소,조공간편,괄합남방과완충식모식화사용요구。
Lifting platform in orchard is of great importance to the fruit production, because it plays a vital role in the operation links: picking, flower thinning, etc. However, current mechanical devices are not suitable for orchard in the southern hillside area due to the complex terrain. It means low efficiency and the need for more farmers. Mechanization is the only way to change the present situation. Therefore, based on studying and analyzing the collected data of orchard in south China, a miniature self-propelled lifting platform was developed to increase the operation efficiency in orchard in the southern area. The lifting platform was mainly composed of the crawler, scissors elevating mechanism and a multi-function manned worktable. In particular, the manned worktable was designed to realize the real-time leveling through the means of azimuth adjustment, lifting and angle adjustment which were separately driven by revolving support and hydraulic cylinders. In order to maintain stability of the worktable and increase worker’s comfort, the secondary leveling was crucial. In order to make the platform has the advantages of small external size, compact structure and easy to assemble, the dimensions of the mechanism and main technical parameters of key parts were optimized based on preliminary experiments. The prototype was made in a machine processing factory and driven directly by a 4.41 kW diesel engine. With the aim to evaluate the performance of the platform, tests of the prototype including climbing angle test, turning radius test, leveling performance test, and stable performance test were carried out in the simulated work environment. The experimental results indicated that the running speed of the prototype was 0.12-0.25 m/s, and the maximum lifting height was 1.2 m, and the turning radius was 0.75-1.34 m, which meet the design requirements and are suitable for the varied working environments. In addition, the simulation results revealed that the static tipping angle of the prototype was between 15°-30° when the platform was equipped with different loads and in various lifting height. Moreover, the mechanism can adjust the inclination angle of the manned worktable through the secondary leveling, which demonstrated that this mechanical platform can be used to work in difficult terrain. But because the distribution of weight is uneven and the chassis touches the ground in a small area, the stability of the whole machine is decreased. All the experiments concluded that the lifting platform met the needs of fruit production and fruit transportation. Meanwhile, with smaller outline size, it is easy to operate and suitable for orchard planting pattern and use requirements in the South. The study provides guidance for the practical production.