压力容器
壓力容器
압력용기
2015年
1期
65-71
,共7页
邵光辉%陈明健%葛新生%徐胜%刘智勇
邵光輝%陳明健%葛新生%徐勝%劉智勇
소광휘%진명건%갈신생%서성%류지용
SA387Gr11Cl2特厚板%焊接性%冷裂纹%再热裂纹
SA387Gr11Cl2特厚闆%銲接性%冷裂紋%再熱裂紋
SA387Gr11Cl2특후판%한접성%랭렬문%재열렬문
super-thick SA387 Gr1 1 Cl2 steel plates%welding performance%cold crack%reheat crack
全面分析了费托反应器SA387 Gr11 Cl2筒体特厚板的焊接性,针对立焊过程中易产生的冷裂纹、再热裂纹及不易成型等问题,制定了详细的焊接工艺并施焊,通过对产品焊接试件化学成分、力学性能等的检测、分析,对焊接工艺的适用性进行了评判。结果表明,采用PHOENIX CHROMO 1焊条,双U形坡口,焊前预热,小电流、短弧多层多道施焊,焊后立即消氢和消应力热处理等多种工艺措施,可以有效避免冷裂纹、再热裂纹的产生,得到高质量的焊接接头,满足费托反应器的制造质量要求。
全麵分析瞭費託反應器SA387 Gr11 Cl2筒體特厚闆的銲接性,針對立銲過程中易產生的冷裂紋、再熱裂紋及不易成型等問題,製定瞭詳細的銲接工藝併施銲,通過對產品銲接試件化學成分、力學性能等的檢測、分析,對銲接工藝的適用性進行瞭評判。結果錶明,採用PHOENIX CHROMO 1銲條,雙U形坡口,銲前預熱,小電流、短弧多層多道施銲,銲後立即消氫和消應力熱處理等多種工藝措施,可以有效避免冷裂紋、再熱裂紋的產生,得到高質量的銲接接頭,滿足費託反應器的製造質量要求。
전면분석료비탁반응기SA387 Gr11 Cl2통체특후판적한접성,침대립한과정중역산생적랭렬문、재열렬문급불역성형등문제,제정료상세적한접공예병시한,통과대산품한접시건화학성분、역학성능등적검측、분석,대한접공예적괄용성진행료평판。결과표명,채용PHOENIX CHROMO 1한조,쌍U형파구,한전예열,소전류、단호다층다도시한,한후립즉소경화소응력열처리등다충공예조시,가이유효피면랭렬문、재열렬문적산생,득도고질량적한접접두,만족비탁반응기적제조질량요구。
The welding performance of super-thick SA387 Gr1 1 Cl2 steel plates was analyzed.Aiming the problems of cold crack,reheat crack and not easy molding in vertical welding process,the detailed welding procedure and welded were formulated.By studying chemical composition and mechanical proper-ties of the joint,the applicability of this welding procedure was evaluated.The results show that we can get high-quality welded joint of the super-thick SA387 Gr1 1 Cl2 steel plates by using the electrodes of PHOENIX CHROMO 1 and many other technological measures as below:double U groove;preheating be-fore welding;small current;short electric arc;multi-layer and multi-pass welding;zigzag electrode ma-nipulation;hydrogen elimination immediately after welding;the overall stress relief heat treatment;rapid heating and cooling in the temper brittleness transition temperature range.