中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2015年
3期
379-384
,共6页
方军%鲁世强%王克鲁%许小妹%徐建美%姚正军
方軍%魯世彊%王剋魯%許小妹%徐建美%姚正軍
방군%로세강%왕극로%허소매%서건미%요정군
21-6-9 高强不锈钢管%数控弯曲%回弹%理论解析%有限元分析
21-6-9 高彊不鏽鋼管%數控彎麯%迴彈%理論解析%有限元分析
21-6-9 고강불수강관%수공만곡%회탄%이론해석%유한원분석
21-6-9 high strength stainless steel tube%NC bending%springback%theoretical analy-sis%FE analysis
为了研究几何参数和材料参数对回弹的影响,基于弹塑性理论推导了最终弯曲半径和回弹角度的近似计算公式,结合有限元模拟,分析几何参数和材料参数对21-6-9高强不锈钢管材数控弯曲回弹规律的影响,并对理论解析、有限元模拟和试验结果进行对比。结果表明:最终弯曲半径随着弯曲半径、强度系数的增大或弹性模量、硬化指数的减小而增大,且与弯曲角度无关;回弹角度随着弯曲角度、相对弯曲半径、强度系数的增大或弹性模量、硬化指数的减小而增大;有限元模拟结果和试验结果吻合良好,能够较精确地预测回弹;理论解析与试验结果对比误差较大,但能够反映回弹角的变化趋势。
為瞭研究幾何參數和材料參數對迴彈的影響,基于彈塑性理論推導瞭最終彎麯半徑和迴彈角度的近似計算公式,結閤有限元模擬,分析幾何參數和材料參數對21-6-9高彊不鏽鋼管材數控彎麯迴彈規律的影響,併對理論解析、有限元模擬和試驗結果進行對比。結果錶明:最終彎麯半徑隨著彎麯半徑、彊度繫數的增大或彈性模量、硬化指數的減小而增大,且與彎麯角度無關;迴彈角度隨著彎麯角度、相對彎麯半徑、彊度繫數的增大或彈性模量、硬化指數的減小而增大;有限元模擬結果和試驗結果吻閤良好,能夠較精確地預測迴彈;理論解析與試驗結果對比誤差較大,但能夠反映迴彈角的變化趨勢。
위료연구궤하삼수화재료삼수대회탄적영향,기우탄소성이론추도료최종만곡반경화회탄각도적근사계산공식,결합유한원모의,분석궤하삼수화재료삼수대21-6-9고강불수강관재수공만곡회탄규률적영향,병대이론해석、유한원모의화시험결과진행대비。결과표명:최종만곡반경수착만곡반경、강도계수적증대혹탄성모량、경화지수적감소이증대,차여만곡각도무관;회탄각도수착만곡각도、상대만곡반경、강도계수적증대혹탄성모량、경화지수적감소이증대;유한원모의결과화시험결과문합량호,능구교정학지예측회탄;이론해석여시험결과대비오차교대,단능구반영회탄각적변화추세。
In order to study the effects of geometric parameters and material parameters on spring-back of bent tube,the formulas of the final bending radius and springback angle were derived using the elastic plastic theory,then combined with theoretical and FE analysis,the effects of geometric pa-rameters and material parameters on springback law of 21-6-9 high strength stainless steel tube during NC bending were analyzed,then the theoretical analysis,FE simulation and experimental results were compared.The results show that the final bending radius increases with the increase of bending radi-us,strength coefficient,or the decrease of elastic modulus and hardening exponent,and it is inde-pendent of bending angle.The springback angle increases with the increase of bending angle,relative bending radius,strength coefficient or the decrease of elastic modulus,hardening exponent.The sim-ulation results and experimental ones agree with each other well,which can predict springback more accurately.Comparing theoretical analysis with experimental results,the error is bigger,but it can reflect the change trend of springback angle.