中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2015年
2期
266-271,277
,共7页
张伯奇%蔡志鹏%李克俭%李轶非%潘际銮
張伯奇%蔡誌鵬%李剋儉%李軼非%潘際鑾
장백기%채지붕%리극검%리질비%반제란
异种钢焊接%非均匀材料%蠕变模拟%有限元模拟
異種鋼銲接%非均勻材料%蠕變模擬%有限元模擬
이충강한접%비균균재료%연변모의%유한원모의
dissimilar steel welding%heterogeneous material%creep simulation%finite element analysis
异种钢焊接接头常应用于高温下工作的大型构件,其蠕变特性和持久性能对结构的安全性具有重要意义。常规的蠕变试验和高温持久试验仅适用于均匀材料,对非均匀的异种钢接头存在局限性。为了解决该问题,针对某种构件上采用的含有过渡层的马氏体钢与珠光体钢异种金属接头进行了有限元建模。分别利用 K-R 蠕变损伤模型和改进的θProjection 模型进行模拟计算,并且对比了非均匀结构与均匀的焊缝、过渡层和母材的蠕变特性。对比发现,非均匀结构中抗蠕变性能较弱的过渡层部分的蠕变速率要大于均匀的过渡层材料的蠕变速率,这说明材料的不均匀性会带来附加的蠕变损伤。因此,仅通过均匀材料的蠕变试验来预测非均匀结构的寿命是不可靠的,应采用蠕变试验与有限元计算相结合的方法进行非均匀结构的寿命预测。
異種鋼銲接接頭常應用于高溫下工作的大型構件,其蠕變特性和持久性能對結構的安全性具有重要意義。常規的蠕變試驗和高溫持久試驗僅適用于均勻材料,對非均勻的異種鋼接頭存在跼限性。為瞭解決該問題,針對某種構件上採用的含有過渡層的馬氏體鋼與珠光體鋼異種金屬接頭進行瞭有限元建模。分彆利用 K-R 蠕變損傷模型和改進的θProjection 模型進行模擬計算,併且對比瞭非均勻結構與均勻的銲縫、過渡層和母材的蠕變特性。對比髮現,非均勻結構中抗蠕變性能較弱的過渡層部分的蠕變速率要大于均勻的過渡層材料的蠕變速率,這說明材料的不均勻性會帶來附加的蠕變損傷。因此,僅通過均勻材料的蠕變試驗來預測非均勻結構的壽命是不可靠的,應採用蠕變試驗與有限元計算相結閤的方法進行非均勻結構的壽命預測。
이충강한접접두상응용우고온하공작적대형구건,기연변특성화지구성능대결구적안전성구유중요의의。상규적연변시험화고온지구시험부괄용우균균재료,대비균균적이충강접두존재국한성。위료해결해문제,침대모충구건상채용적함유과도층적마씨체강여주광체강이충금속접두진행료유한원건모。분별이용 K-R 연변손상모형화개진적θProjection 모형진행모의계산,병차대비료비균균결구여균균적한봉、과도층화모재적연변특성。대비발현,비균균결구중항연변성능교약적과도층부분적연변속솔요대우균균적과도층재료적연변속솔,저설명재료적불균균성회대래부가적연변손상。인차,부통과균균재료적연변시험래예측비균균결구적수명시불가고적,응채용연변시험여유한원계산상결합적방법진행비균균결구적수명예측。
Dissimilar welded joints are often used in large components working under high temper-ature.The creep rupture property of dissimilar welded joint is of great significance for the safety of the structure.Conventional creep test and creep rupture test are only applicable to homogeneous ma-terials,but not to inhomogeneous materials.In order to solve this problem,a finite element model was built according to a dissimilar welded joint used in a real component which made up of martensitic steel and pearlitic steel.By using K-R creep damage model and advancedθProjection model respective-ly,it is found that the creep rupture property of inhomogeneous dissimilar joint is different from that of homogeneous base metal,weld metal and transition layer.The creep rate of transition layer in dis-similar joint is higher than the same homogeneous material,which means the heterogeneity of struc-ture leads to additional creep damage.The conclusion can be made that it is unreliable to predict the creep life of a dissimilar steel structure only according to creep rupture tests on different parts for ho-mogenous materials,the finite elements analysis based on creep rupture test is also necessary.