有色金属科学与工程
有色金屬科學與工程
유색금속과학여공정
JIANGXI NONFERROUS METALS
2015年
1期
8-12
,共5页
杨志强%熊良锋%方林%高谦%田立鹏
楊誌彊%熊良鋒%方林%高謙%田立鵬
양지강%웅량봉%방림%고겸%전립붕
烧结脱硫灰渣%水淬渣%全尾砂%充填胶凝材料%正交试验%优化配比
燒結脫硫灰渣%水淬渣%全尾砂%充填膠凝材料%正交試驗%優化配比
소결탈류회사%수쉬사%전미사%충전효응재료%정교시험%우화배비
sintering desulfurization ash%water-quenched slag%tailings%filling cementing materials%orthogonal test%optimal proportion
烧结脱硫灰渣是半干法脱硫排放的废弃物.灰渣含有亚硫酸钙和飞灰等不稳定矿物成分,使得该废弃物利用面临困难.针对铁矿全尾砂胶结充填法采矿对廉价的胶凝材料的需求,采用烧结脱硫灰渣和水淬渣,开展了制备全尾砂充填胶凝材料试验研究.以生石灰作为碱激发剂,硫酸盐作为辅助激发剂,对矿渣微粉活性实施复合激发.首先采用正交设计进行试验方案设计;然后采用极差分析对数据进行处理和配比决策,最后以阶段嗣后充填采矿对其强度要求,建立并求解全尾砂新型充填胶凝材料的优化模型,获得了充填胶凝材料的优化配比.结果显示,当胶砂比为1∶8、料浆浓度为68%时,以生石灰和烧结脱硫灰渣作为水淬渣复合激发剂制备的新型充填胶凝材料,烧结脱硫灰渣比例达到10%时,3 d、7 d及28 d的胶结充填体强度不低于相同条件下的32.5R早强水泥,而胶凝材料成本低于水泥材料.
燒結脫硫灰渣是半榦法脫硫排放的廢棄物.灰渣含有亞硫痠鈣和飛灰等不穩定礦物成分,使得該廢棄物利用麵臨睏難.針對鐵礦全尾砂膠結充填法採礦對廉價的膠凝材料的需求,採用燒結脫硫灰渣和水淬渣,開展瞭製備全尾砂充填膠凝材料試驗研究.以生石灰作為堿激髮劑,硫痠鹽作為輔助激髮劑,對礦渣微粉活性實施複閤激髮.首先採用正交設計進行試驗方案設計;然後採用極差分析對數據進行處理和配比決策,最後以階段嗣後充填採礦對其彊度要求,建立併求解全尾砂新型充填膠凝材料的優化模型,穫得瞭充填膠凝材料的優化配比.結果顯示,噹膠砂比為1∶8、料漿濃度為68%時,以生石灰和燒結脫硫灰渣作為水淬渣複閤激髮劑製備的新型充填膠凝材料,燒結脫硫灰渣比例達到10%時,3 d、7 d及28 d的膠結充填體彊度不低于相同條件下的32.5R早彊水泥,而膠凝材料成本低于水泥材料.
소결탈류회사시반간법탈류배방적폐기물.회사함유아류산개화비회등불은정광물성분,사득해폐기물이용면림곤난.침대철광전미사효결충전법채광대렴개적효응재료적수구,채용소결탈류회사화수쉬사,개전료제비전미사충전효응재료시험연구.이생석회작위감격발제,류산염작위보조격발제,대광사미분활성실시복합격발.수선채용정교설계진행시험방안설계;연후채용겁차분석대수거진행처리화배비결책,최후이계단사후충전채광대기강도요구,건립병구해전미사신형충전효응재료적우화모형,획득료충전효응재료적우화배비.결과현시,당효사비위1∶8、료장농도위68%시,이생석회화소결탈류회사작위수쉬사복합격발제제비적신형충전효응재료,소결탈류회사비례체도10%시,3 d、7 d급28 d적효결충전체강도불저우상동조건하적32.5R조강수니,이효응재료성본저우수니재료.
The sintering desulfurization ash is the waste produced by a semi dry Flue Gas Desulfurization (FGD) system. The desulfurization ash, which consists of some unstable mineral compositions, such as CaSO3 and f-CaO, is difficult to recycle. Considering the demand of low cost cementing material for filling stoping in iron mine, a new filling cementing material is prepared with sintering desulfurization ash and water-quenched slag. It is manufactured by a composite activator , composed of quicklime and sulfate , while the quicklime is the main activator and the sulfate is an auxiliary excitation agent. Firstly , the orthogonal design is adopted and implemented. Then, the range analysis is taken and the optimal ratio can be obtained. Finally , an optimal model of composite activator ratio is established and solved by the regression analysis. In view of the requirements in filling stoping, the optimal proportion is obtained. It shows that, when the adding amount of the sintering desulfurization ash is up to 10 %, the mass ratio of the cementing material to tailing being 1∶8 and the concentration (by mass) of backfilling slurry being 68%, the strength of filling body with the age of 3 days, 7 days, 28 days are higher than that of 32.5R cement in the same conditions , as the cost is much lower.