化工进展
化工進展
화공진전
CHEMICAL INDUSTRY AND ENGINEERING PROGRESS
2015年
2期
336-342,375
,共8页
朱明军%袁惠新%付双成%董连东
硃明軍%袁惠新%付雙成%董連東
주명군%원혜신%부쌍성%동련동
浮渣分离%卧螺离心机%数值模拟%分离性能
浮渣分離%臥螺離心機%數值模擬%分離性能
부사분리%와라리심궤%수치모의%분리성능
light floating sludge separation%decanter centrifuge%numerical simulation%separation properties
传统的卧式螺旋卸料离心机只能分离沉渣,不能分离浮渣。本文对一种分离轻质固体浮渣的卧螺离心机进行两相数值模拟研究,使用Pro-E软件建立三维模型,应用计算流体力学软件Fluent,基于Euler多相流模型,采用RNG k-ε湍流模型及多重参考系(MRF)方法,模拟分析了这种卧螺离心机内的固液两相体积分数分布以及操作参数和物性参数对流场和分离性能的影响。模拟结果表明:此卧螺离心机适用于高浓度、中粗粒子的分离;流体沉降分层比较明显,水在液池的外层,浮渣在内层;转速差总体上对分离性能影响不大,但不能过低或是过高,保持在30~70r/min是比较好的选择;进料浓度增加,颗粒沉降速度降低,分离效率会下降;小颗粒沉降速度底且易“反混”而分离性能差,较大颗粒沉降速度高,分离性能明显高于小粒径颗粒。
傳統的臥式螺鏇卸料離心機隻能分離沉渣,不能分離浮渣。本文對一種分離輕質固體浮渣的臥螺離心機進行兩相數值模擬研究,使用Pro-E軟件建立三維模型,應用計算流體力學軟件Fluent,基于Euler多相流模型,採用RNG k-ε湍流模型及多重參攷繫(MRF)方法,模擬分析瞭這種臥螺離心機內的固液兩相體積分數分佈以及操作參數和物性參數對流場和分離性能的影響。模擬結果錶明:此臥螺離心機適用于高濃度、中粗粒子的分離;流體沉降分層比較明顯,水在液池的外層,浮渣在內層;轉速差總體上對分離性能影響不大,但不能過低或是過高,保持在30~70r/min是比較好的選擇;進料濃度增加,顆粒沉降速度降低,分離效率會下降;小顆粒沉降速度底且易“反混”而分離性能差,較大顆粒沉降速度高,分離性能明顯高于小粒徑顆粒。
전통적와식라선사료리심궤지능분리침사,불능분리부사。본문대일충분리경질고체부사적와라리심궤진행량상수치모의연구,사용Pro-E연건건립삼유모형,응용계산류체역학연건Fluent,기우Euler다상류모형,채용RNG k-ε단류모형급다중삼고계(MRF)방법,모의분석료저충와라리심궤내적고액량상체적분수분포이급조작삼수화물성삼수대류장화분리성능적영향。모의결과표명:차와라리심궤괄용우고농도、중조입자적분리;류체침강분층비교명현,수재액지적외층,부사재내층;전속차총체상대분리성능영향불대,단불능과저혹시과고,보지재30~70r/min시비교호적선택;진료농도증가,과립침강속도강저,분리효솔회하강;소과립침강속도저차역“반혼”이분리성능차,교대과립침강속도고,분리성능명현고우소립경과립。
Traditional decanter centrifuge is only used to separate heavy sludge rather than floating sludge. This research developed a two-phase numerical simulation on a decanter centrifuge in separating light solid floating sludge. The three dimension software Pro-E was used to build the 3D model. The computational fluid dynamics software Fluent was applied to analyze volume fraction distribution of the solid and liquid phase as well as the effects of operating conditions and fluid parameters on flow field and separation properties. The simulation was based on Euler multiple phase flow model and RNGk-εturbulence model in a multiple coordinate reference system. The simulation results showed that the decanter centrifuge can be used to separate high density and middle-coarse particles;the fluid settling lamination was obvious and water was in the inner side while floating sludge outside of cistern;there was little effect of rotation speed discrepancy on separation properties. Rotation speed discrepancy in the range of 30—70r/min was optimal. With the increase of the feed concentration,particles’ setting velocity and separation efficiency decreased. Low setting velocity for small particles resulted in less separation efficiency and coarse particles had higher separation capabilities because of quick setting velocity.