精密成形工程
精密成形工程
정밀성형공정
METAL FORMING TECHNOLOGY
2015年
1期
31-35
,共5页
初冠南%张坤%陈刚%李伟%丁名区%林才渊
初冠南%張坤%陳剛%李偉%丁名區%林纔淵
초관남%장곤%진강%리위%정명구%림재연
带筋管%整体成形%充液压形%缺陷
帶觔管%整體成形%充液壓形%缺陷
대근관%정체성형%충액압형%결함
stiffened tube%whole forming%hydro-assisted%defect
为探讨带筋管整体成形的可行性,通过实验方法初步探讨了带筋管整体成形的力学条件及关键影响因素。实验结果表明,在消除筋板内环的径向、轴向和环向自由度后,充液压形工艺可实现带筋管的整体成形;采用充液压形工艺可以成形出高径比为5,径厚比为42.5的带筋椭圆紫铜管件。单自由度影响实验表明,侧翻和起皱是带筋管充液压形的两类典型缺陷,消除轴向自由度,可抑制侧翻缺陷的发生,消除环向自由度同时保持环向拉应力状态,有助于消除起皱缺陷。
為探討帶觔管整體成形的可行性,通過實驗方法初步探討瞭帶觔管整體成形的力學條件及關鍵影響因素。實驗結果錶明,在消除觔闆內環的徑嚮、軸嚮和環嚮自由度後,充液壓形工藝可實現帶觔管的整體成形;採用充液壓形工藝可以成形齣高徑比為5,徑厚比為42.5的帶觔橢圓紫銅管件。單自由度影響實驗錶明,側翻和起皺是帶觔管充液壓形的兩類典型缺陷,消除軸嚮自由度,可抑製側翻缺陷的髮生,消除環嚮自由度同時保持環嚮拉應力狀態,有助于消除起皺缺陷。
위탐토대근관정체성형적가행성,통과실험방법초보탐토료대근관정체성형적역학조건급관건영향인소。실험결과표명,재소제근판내배적경향、축향화배향자유도후,충액압형공예가실현대근관적정체성형;채용충액압형공예가이성형출고경비위5,경후비위42.5적대근타원자동관건。단자유도영향실험표명,측번화기추시대근관충액압형적량류전형결함,소제축향자유도,가억제측번결함적발생,소제배향자유도동시보지배향랍응력상태,유조우소제기추결함。
To explore the practicality of whole forming for stiffened tube, hydro-assisted forming is carried out.The mechanical boundary conditions and the key parameters are also explored.Experiment results illustrate it is possible for stiffened tube whole forming under hydro-assisted.The main mechanical boundary conditions are removing all degrees of freedom of the inner side of rib.A stiffened tube with elliptic cross section is formed successfully, whose ratio of height to inner radius and inner radius to thickness reach to 5 and 42.5 respectively.Wrinkling and collapse are two typical defects during hydro-assisted forming.It is useful to eliminate axial degree of freedom for preventing collapse defect.Eliminating hoop degree of freedom is help to prevent wrinkling.