石油矿场机械
石油礦場機械
석유광장궤계
OIL FIELD EQUIPMENT
2015年
1期
22-25,26
,共5页
张晓东%王庆仓%严永发%陶赟%蔡光林%杨文武
張曉東%王慶倉%嚴永髮%陶赟%蔡光林%楊文武
장효동%왕경창%엄영발%도빈%채광림%양문무
翻板式浮阀%CFD%阀板%销轴%数值模拟
翻闆式浮閥%CFD%閥闆%銷軸%數值模擬
번판식부벌%CFD%벌판%소축%수치모의
flapper float valve%CFD%flapper%pin%numerical simulation
根据121 mm 翻板式浮阀的结构尺寸建立阀芯三维模型。采用 CFD 软件对阀板不同开度时其速度场和压力场进行数值模拟,然后用函数求解器求解不同开度时阀板的受力情况,分析阀板在关闭过程中的受力情况及流体变化规律。研究结果表明:阀板和阀座密封贴合面处流体速度达到40 m/s,压力约为60 NPa,此处密封圈受冲蚀破坏严重;阀板在即将关闭时,直径为4 mm 的销轴承受约1600 N 的冲击载荷,容易被剪断;可采用增加销轴直径或者热处理的方法来提高销轴的抗剪切能力。
根據121 mm 翻闆式浮閥的結構呎吋建立閥芯三維模型。採用 CFD 軟件對閥闆不同開度時其速度場和壓力場進行數值模擬,然後用函數求解器求解不同開度時閥闆的受力情況,分析閥闆在關閉過程中的受力情況及流體變化規律。研究結果錶明:閥闆和閥座密封貼閤麵處流體速度達到40 m/s,壓力約為60 NPa,此處密封圈受遲蝕破壞嚴重;閥闆在即將關閉時,直徑為4 mm 的銷軸承受約1600 N 的遲擊載荷,容易被剪斷;可採用增加銷軸直徑或者熱處理的方法來提高銷軸的抗剪切能力。
근거121 mm 번판식부벌적결구척촌건립벌심삼유모형。채용 CFD 연건대벌판불동개도시기속도장화압력장진행수치모의,연후용함수구해기구해불동개도시벌판적수력정황,분석벌판재관폐과정중적수력정황급류체변화규률。연구결과표명:벌판화벌좌밀봉첩합면처류체속도체도40 m/s,압력약위60 NPa,차처밀봉권수충식파배엄중;벌판재즉장관폐시,직경위4 mm 적소축승수약1600 N 적충격재하,용역피전단;가채용증가소축직경혹자열처리적방법래제고소축적항전절능력。
a three-dimensional model of valve spool was established according to the structure size of 121 mm flapper float valve.The CFD software was adopted to conduct a numerical simulation research on velocity field and pressure field of valve spool when the flapper in different opening, the force on flapper was worked out by the function solver,to reveal the variation law of fluid and the change of the force on the flapper in the process of flapper closing.The results show that the speed is 40 m/s and the pressure is about 60 NPa on the valve seat sealing joint surface where the seal erosion damage is serious.A 4mm diameter pin bears the impact load about 1,600 N when the flapper is coming off.The pin is easy to be sheared.Increasing the diameter of the pin or using the method of heat treatment can improve the shear resistance of the pin.