机床与液压
機床與液壓
궤상여액압
MACHINE TOOL & HYDRAULICS
2015年
1期
12-15
,共4页
李波%武文革%刘丽娟%肖哲鹏
李波%武文革%劉麗娟%肖哲鵬
리파%무문혁%류려연%초철붕
高速铣削%锯齿形切屑%本构模型%有限元仿真
高速鐉削%鋸齒形切屑%本構模型%有限元倣真
고속선삭%거치형절설%본구모형%유한원방진
High-speed milling%Saw-tooth chip%Constitutive model%Finite element simulation
利用SHPB实验研究得到了Ti6Al4V在高应变率条件下的应力-应变关系,拟合出了一种Ti6Al4V的J?C本构方程的新的参数模型。在此基础上,基于ABAQUS软件的Explicit分析,建立了Ti6Al4V高速铣削的二维简化模型并进行了仿真研究。仿真结果表明:热塑性失稳和塑性侧滑是引起锯齿形切屑的主要原因;锯齿化程度Gs 随着铣削速度的增加而降低,随着进给速度的增加而增加,揭示了锯齿形切屑的形成过程并对高速铣削Ti6Al4V的加工参数选择提供了参考。进行了实际的高速铣削实验,实验表明:仿真所得切屑形状与实验所得切屑形状吻合度较高。
利用SHPB實驗研究得到瞭Ti6Al4V在高應變率條件下的應力-應變關繫,擬閤齣瞭一種Ti6Al4V的J?C本構方程的新的參數模型。在此基礎上,基于ABAQUS軟件的Explicit分析,建立瞭Ti6Al4V高速鐉削的二維簡化模型併進行瞭倣真研究。倣真結果錶明:熱塑性失穩和塑性側滑是引起鋸齒形切屑的主要原因;鋸齒化程度Gs 隨著鐉削速度的增加而降低,隨著進給速度的增加而增加,揭示瞭鋸齒形切屑的形成過程併對高速鐉削Ti6Al4V的加工參數選擇提供瞭參攷。進行瞭實際的高速鐉削實驗,實驗錶明:倣真所得切屑形狀與實驗所得切屑形狀吻閤度較高。
이용SHPB실험연구득도료Ti6Al4V재고응변솔조건하적응력-응변관계,의합출료일충Ti6Al4V적J?C본구방정적신적삼수모형。재차기출상,기우ABAQUS연건적Explicit분석,건립료Ti6Al4V고속선삭적이유간화모형병진행료방진연구。방진결과표명:열소성실은화소성측활시인기거치형절설적주요원인;거치화정도Gs 수착선삭속도적증가이강저,수착진급속도적증가이증가,게시료거치형절설적형성과정병대고속선삭Ti6Al4V적가공삼수선택제공료삼고。진행료실제적고속선삭실험,실험표명:방진소득절설형상여실험소득절설형상문합도교고。
By SHPB ( Split Hopkinson Pressure Bar) test study conducted, the relation of stress?stress change of Ti6Al4V under condition of high stress change rate was obtained to fit out a new J?C constitutive equation parameters model of Ti6Al4V. Based on this, a simplified two?dimensional (2?D) model for high?speed milling Ti6Al4V based on ABAQUS/Explicit software analysis was estab?lished, and studied with simulation. The simulation results show that thermoplastic instability and plastic side flow is the main cause for saw tooth chip. The chip saw?tooth degree Gs decreases when increasing rotating speed, while it increases when increasing feed speed. Useful understanding of the forming process of saw?tooth chip is made, which provides reference for selection of machining parameters of high?speed milling Ti6Al4V. Actual high?speed milling experiments were carried out. Experiments show that chip shape of the simu?lation and experimental results agree well.