机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2015年
1期
117-122
,共6页
陈漫%李和言%马彪%赵家昕
陳漫%李和言%馬彪%趙傢昕
진만%리화언%마표%조가흔
多片离合器%热弹性不稳定%振动分析%故障诊断
多片離閤器%熱彈性不穩定%振動分析%故障診斷
다편리합기%열탄성불은정%진동분석%고장진단
multi-plate clutch%thermoelastic instability%vibration analysis%fault diagnosis
利用热弹性不稳定理论,建立离合器摩擦副热弹耦合模型,获得了由热点集聚导致摩擦片发生局部变形的基本过程。依据该过程,提出以观测摩擦片局部变形来反映离合器早期故障的思路。基于该思路,建立多片离合器动力学仿真模型,获得了当摩擦副上存在微小变形时系统的动力学特性。根据该特性的振动学特征,并利用传动系统高频段干扰噪声较轻的特点,通过换挡时刻前后高频段频谱的差异性分析,提出一种基于振动信号分析的多片离合器早期故障诊断新方法。试验结果表明,该方法能够提取出由摩擦副上局部变形产生的冲击振动,可望用于多片离合器早期故障诊断的工程实践中。
利用熱彈性不穩定理論,建立離閤器摩抆副熱彈耦閤模型,穫得瞭由熱點集聚導緻摩抆片髮生跼部變形的基本過程。依據該過程,提齣以觀測摩抆片跼部變形來反映離閤器早期故障的思路。基于該思路,建立多片離閤器動力學倣真模型,穫得瞭噹摩抆副上存在微小變形時繫統的動力學特性。根據該特性的振動學特徵,併利用傳動繫統高頻段榦擾譟聲較輕的特點,通過換擋時刻前後高頻段頻譜的差異性分析,提齣一種基于振動信號分析的多片離閤器早期故障診斷新方法。試驗結果錶明,該方法能夠提取齣由摩抆副上跼部變形產生的遲擊振動,可望用于多片離閤器早期故障診斷的工程實踐中。
이용열탄성불은정이론,건립리합기마찰부열탄우합모형,획득료유열점집취도치마찰편발생국부변형적기본과정。의거해과정,제출이관측마찰편국부변형래반영리합기조기고장적사로。기우해사로,건립다편리합기동역학방진모형,획득료당마찰부상존재미소변형시계통적동역학특성。근거해특성적진동학특정,병이용전동계통고빈단간우조성교경적특점,통과환당시각전후고빈단빈보적차이성분석,제출일충기우진동신호분석적다편리합기조기고장진단신방법。시험결과표명,해방법능구제취출유마찰부상국부변형산생적충격진동,가망용우다편리합기조기고장진단적공정실천중。
The thermoelastic coupling model of clutch friction pair is built up with thermoelastic instability theory, through that is acquired the basic process of friction disk warping deformation caused by hot agglomeration. Based on the process, the idea is put forward that the initial malfunction of clutch could be analyzed by observing the local deformation generated by hot spots. From the point of that view, the dynamic simulation model on multi-plate clutch is established, and the system dynamic characteristic of micro deformation existing on the friction pair is obtained. According to the vibration property of the characteristics and with the transmission system peculiarity that the magnitude of noise is lighter on high frequency, through the difference analysis of frequency spectrum before and after the shifting time, a new diagnosis method on multi-plate clutch initial malfunction based on vibration signal analysis is put forward. Experimental results show that, the impact vibration generated by the tiny deformation on the friction pairs can be extracted with the method, which is expected to be used in the engineering practice on initial fault diagnosis for multi-plate clutch.