机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2015年
1期
69-75
,共7页
剥线钳%柔性机构%变胞变换%粒子群算法
剝線鉗%柔性機構%變胞變換%粒子群算法
박선겸%유성궤구%변포변환%입자군산법
wire stripper%compliant mechanism%metamorphic transformation%particle swarm optimizer
剥线钳是一种用于剥去电线绝缘皮的手持工具。现有的剥线钳结构复杂、成本高、容易磨损。考虑到剥线钳在运动过程中自由度会发生变化,将变胞变换的思想引入剥线钳的设计中,基于柔顺五杆机构得到一种新型的柔顺剥线机构。利用伪刚体模型法对柔顺剥线钳的不同工作状态进行建模,给出了相应的运动静力学模型;根据剥线钳的设计要求建立优化目标函数,并采用粒子群算法完成了优化设计。参照优化结果加工的样机对不同规格的电线进行剥线测试,证实该新型柔顺剥线钳具有较好的剥线效果,可大幅降低现有剥线钳的成本,便携且具有结构简单、工作可靠等优点。
剝線鉗是一種用于剝去電線絕緣皮的手持工具。現有的剝線鉗結構複雜、成本高、容易磨損。攷慮到剝線鉗在運動過程中自由度會髮生變化,將變胞變換的思想引入剝線鉗的設計中,基于柔順五桿機構得到一種新型的柔順剝線機構。利用偽剛體模型法對柔順剝線鉗的不同工作狀態進行建模,給齣瞭相應的運動靜力學模型;根據剝線鉗的設計要求建立優化目標函數,併採用粒子群算法完成瞭優化設計。參照優化結果加工的樣機對不同規格的電線進行剝線測試,證實該新型柔順剝線鉗具有較好的剝線效果,可大幅降低現有剝線鉗的成本,便攜且具有結構簡單、工作可靠等優點。
박선겸시일충용우박거전선절연피적수지공구。현유적박선겸결구복잡、성본고、용역마손。고필도박선겸재운동과정중자유도회발생변화,장변포변환적사상인입박선겸적설계중,기우유순오간궤구득도일충신형적유순박선궤구。이용위강체모형법대유순박선겸적불동공작상태진행건모,급출료상응적운동정역학모형;근거박선겸적설계요구건립우화목표함수,병채용입자군산법완성료우화설계。삼조우화결과가공적양궤대불동규격적전선진행박선측시,증실해신형유순박선겸구유교호적박선효과,가대폭강저현유박선겸적성본,편휴차구유결구간단、공작가고등우점。
Awire stripper is a hand-held device used to strip the electrical insulation electric wires. The existing wire strippers are complicated, costly and easy to wear. Considering that wire strippers change their degrees-of-freedom during their motion, a new stripper design based on a compliant 5-bar mechanism utilizing metamorphic transformation is presented for wire stripping. The pseudo-rigid-body method (RPBM) is applied to solve the kinetostatic behaviors of the mechanism in different working phases. The objective function is established for optimizing the design and an optimal design is obtained using a particle swarm optimizer (PSO). Finally, based on the optimization results, a prototype is fabricated, which shows good performances in wire stripping. This compliant wire stripper is low cost, portable, simple in structure and reliable.