机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2015年
1期
34-42
,共9页
王峰%方宗德%李声晋%李建华%蒋进科
王峰%方宗德%李聲晉%李建華%蔣進科
왕봉%방종덕%리성진%리건화%장진과
人字齿轮%结构噪声%振动传递%修形优化%圆光栅编码器
人字齒輪%結構譟聲%振動傳遞%脩形優化%圓光柵編碼器
인자치륜%결구조성%진동전체%수형우화%원광책편마기
herringbone gear%structural noise%vibration transmission%modification optimization%circular grating encoder
为了有效分析人字齿轮传动系统振动传递特性、合理预估箱体结构振动噪声,建立考虑箱体内润滑油流固耦合的齿轮箱有限元模型,将文献[5]计算分配到各支撑轴承的时变动态载荷施加到箱体各轴承孔中心耦合参考点,由ANSYS软件的瞬态动力学分析模块对齿轮箱进行动态响应分析,对得到的齿轮箱考察结点结构振动加速度进行预估。选取改进的自适应遗传算法对人字齿轮小轮齿面进行多动力学目标的齿面三维优化设计,优化结果表明在给定优化载荷工况下,轮齿端面啮合线方向相对振动加速度及齿轮箱体机脚参考点结构振动加速度均得到明显下降。搭建人字齿轮传动系统封闭功率流试验台,利用海德汉圆光栅编码器高精度特性对人字齿轮端面啮合线向相对振动进行测量,加速度计测量箱体轴承座、箱体机脚位置振动加速度,以此验证人字齿轮动力系统振动传递理论及齿面三维修形减振效果。
為瞭有效分析人字齒輪傳動繫統振動傳遞特性、閤理預估箱體結構振動譟聲,建立攷慮箱體內潤滑油流固耦閤的齒輪箱有限元模型,將文獻[5]計算分配到各支撐軸承的時變動態載荷施加到箱體各軸承孔中心耦閤參攷點,由ANSYS軟件的瞬態動力學分析模塊對齒輪箱進行動態響應分析,對得到的齒輪箱攷察結點結構振動加速度進行預估。選取改進的自適應遺傳算法對人字齒輪小輪齒麵進行多動力學目標的齒麵三維優化設計,優化結果錶明在給定優化載荷工況下,輪齒耑麵齧閤線方嚮相對振動加速度及齒輪箱體機腳參攷點結構振動加速度均得到明顯下降。搭建人字齒輪傳動繫統封閉功率流試驗檯,利用海德漢圓光柵編碼器高精度特性對人字齒輪耑麵齧閤線嚮相對振動進行測量,加速度計測量箱體軸承座、箱體機腳位置振動加速度,以此驗證人字齒輪動力繫統振動傳遞理論及齒麵三維脩形減振效果。
위료유효분석인자치륜전동계통진동전체특성、합리예고상체결구진동조성,건립고필상체내윤활유류고우합적치륜상유한원모형,장문헌[5]계산분배도각지탱축승적시변동태재하시가도상체각축승공중심우합삼고점,유ANSYS연건적순태동역학분석모괴대치륜상진행동태향응분석,대득도적치륜상고찰결점결구진동가속도진행예고。선취개진적자괄응유전산법대인자치륜소륜치면진행다동역학목표적치면삼유우화설계,우화결과표명재급정우화재하공황하,륜치단면교합선방향상대진동가속도급치륜상체궤각삼고점결구진동가속도균득도명현하강。탑건인자치륜전동계통봉폐공솔류시험태,이용해덕한원광책편마기고정도특성대인자치륜단면교합선향상대진동진행측량,가속도계측량상체축승좌、상체궤각위치진동가속도,이차험증인자치륜동력계통진동전체이론급치면삼유수형감진효과。
Aiming at effectively analyzing on power transmission processing of herringbone gear trains system, reasonably estimating the gearbox structure vibration and noise, finite element model is put forward considering fluid-solid coupling of gearbox. Time-varying dynamic loads calculating from the Ref. [5] are applied on each center coupling point of bearing holes. Dynamic response analysis is carried out on the gearbox by the transient dynamic analysis module of ANSYS software, and structural vibration acceleration of the gearbox investigation nodes is estimated. Tooth dimensional optimization design with multiple dynamic targets is carried out by the adaptive genetic algorithm. Optimization results show the vibration acceleration of teeth meshing line direction and gearbox machine feet are both significantly reduced under given load condition. Herringbone gear transmission experiment testing system with closed power flow is set up to verify the theoretical analysis. In order to verify herringbone gear dynamic systems vibration transmission theory and tooth surface modification effects, teeth meshing line direction vibration is measuring through high precision angle encoders of Heidenhain, and vibration acceleration of bearing seat and machine feet are measured by accelerometer.