CAJ | 학술논문

为解决平整机机架加工工段现场搬运次数多、搬运距离长、物流路径出现交叉浪费等问题，应用程序分析方法，结合工业工程（ IE）提问技术以及ECRS 4大原则，对生产流程进行优化改善；在简化加工过程的基础上，增设必要的辅助部门；基于系统布置设计（ SLP）原理进行平面布置优化，分析作业单位相互关系，给出相关图解，并考虑修正因素和实际条件的限制，设计出两套可行的布置方案；应用加权因素法，进行方案的评价择优，从而确定出最佳方案，最终节约生产时间37 h，缩短物流路径15 m。通过优化设计，可有效降低生产成本，减少安全隐患，方便管理，保障服务，进而提高加工效率，并为制造系统平面布置提供借鉴和参考。
위해결평정궤궤가가공공단현장반운차수다、반운거리장、물류로경출현교차낭비등문제，응용정서분석방법，결합공업공정（ IE）제문기술이급ECRS 4대원칙，대생산류정진행우화개선；재간화가공과정적기출상，증설필요적보조부문；기우계통포치설계（ SLP）원리진행평면포치우화，분석작업단위상호관계，급출상관도해，병고필수정인소화실제조건적한제，설계출량투가행적포치방안；응용가권인소법，진행방안적평개택우，종이학정출최가방안，최종절약생산시간37 h，축단물류로경15 m。통과우화설계，가유효강저생산성본，감소안전은환，방편관리，보장복무，진이제고가공효솔，병위제조계통평면포치제공차감화삼고。
Based on the IE ( industrial engineering ) check list and ECRS ( eliminate , combine , rear-range, simplify) principles, a program analysis method is used to optimize the production process to solve the questions that happen on the processing sections of temper mill frame , for example, many times of transport, the long distance of transport , cross waste of logistics paths .Then, on the basis of simplifying the production process , the necessary auxiliary departments are added .By SLP ( systematic layout plan-ning method ) , the plane layout is optimized , with which the relationship among the operation departments analyzed to draw the corresponding diagrams , and considering the revising factors and the limitation of the actual condition , two feasible layouts worked out .And then the layout evaluation is conducted by weighted factor method, so as to determine the best plan .By doing so , 37 hours of production time is saved , and 15 meters of the logistics path shortened .Optimizing the design can reduce the production cost and minimize the security risks.It is easy to manage and ensure the service .Then, it improves the processing efficiency and provides some reference for the plane layout of manufacturing system .