失效分析与预防
失效分析與預防
실효분석여예방
FAILURE ANALYSIS AND PREVENTION
2014年
6期
335-339
,共5页
刘丽玉%曹江%尹湘荣%赵宇新%李影%曾维虎
劉麗玉%曹江%尹湘榮%趙宇新%李影%曾維虎
류려옥%조강%윤상영%조우신%리영%증유호
GH4698合金盘%显微组织%蠕变性能%热处理制度
GH4698閤金盤%顯微組織%蠕變性能%熱處理製度
GH4698합금반%현미조직%연변성능%열처리제도
GH4698 alloy disc%microstructure%creep properties%heat treatment
开展了GH4698盘件后续热处理对盘件显微组织和蠕变性能影响研究以及GH4698盘件标准热处理下750℃的全阶段蠕变行为研究。试验结果表明:GH4698盘件标准热处理后的显微组织由晶内两种尺寸的球状γ′相和碳化物组成。增加第四段热处理后,显微组织有所变化,晶内小γ′相尺寸有所增加,晶界γ′相贫化区的宽度明显减小,晶界颗粒状碳化物析出更加完善。四段热处理后对GH4698盘件在750℃/382 MPa下的蠕变极限有利。 GH4698合金750℃全蠕变曲线以及俄原型机盘件蠕变性能对比表明,GH4698合金在750℃稳态蠕变阶段较短,盘锻件的显微组织和晶粒度的不均匀会造成蠕变性能较大波动,合理的蠕变性能验收条件应为700℃/412 MPa/100 h下残余应变≤0.2%。
開展瞭GH4698盤件後續熱處理對盤件顯微組織和蠕變性能影響研究以及GH4698盤件標準熱處理下750℃的全階段蠕變行為研究。試驗結果錶明:GH4698盤件標準熱處理後的顯微組織由晶內兩種呎吋的毬狀γ′相和碳化物組成。增加第四段熱處理後,顯微組織有所變化,晶內小γ′相呎吋有所增加,晶界γ′相貧化區的寬度明顯減小,晶界顆粒狀碳化物析齣更加完善。四段熱處理後對GH4698盤件在750℃/382 MPa下的蠕變極限有利。 GH4698閤金750℃全蠕變麯線以及俄原型機盤件蠕變性能對比錶明,GH4698閤金在750℃穩態蠕變階段較短,盤鍛件的顯微組織和晶粒度的不均勻會造成蠕變性能較大波動,閤理的蠕變性能驗收條件應為700℃/412 MPa/100 h下殘餘應變≤0.2%。
개전료GH4698반건후속열처리대반건현미조직화연변성능영향연구이급GH4698반건표준열처리하750℃적전계단연변행위연구。시험결과표명:GH4698반건표준열처리후적현미조직유정내량충척촌적구상γ′상화탄화물조성。증가제사단열처리후,현미조직유소변화,정내소γ′상척촌유소증가,정계γ′상빈화구적관도명현감소,정계과립상탄화물석출경가완선。사단열처리후대GH4698반건재750℃/382 MPa하적연변겁한유리。 GH4698합금750℃전연변곡선이급아원형궤반건연변성능대비표명,GH4698합금재750℃은태연변계단교단,반단건적현미조직화정립도적불균균회조성연변성능교대파동,합리적연변성능험수조건응위700℃/412 MPa/100 h하잔여응변≤0.2%。
The effect of heat treatment on microstructure and creep properties of GH4698 disc and its all-phase creep behavior after standard heat treatment under 750℃ were studied. The results show that GH4698 plate microstructure after standard heat treatment is composed of globular gamma prime phase and carbides within grains. After the fourth stage heat treatment, the microstructure changed. Small gamma prime phase grew up, gamma prime phase dilution zone width along the grain boundary significantly reduced, and carbide precipitation along the grain boundary granular was more perfect. The fourth stage heat treatment is favorable to the creep limit at 750℃/382 MPa, and the process stability is better. The complete creep curves of GH4698 alloy at 750℃ show that the steady-state creep stage of GH4698 alloy at 750℃ is relatively short. The non-uniformity of microstructure and grain size would cause greater fluctuation of the creep properties. The reasonable acceptance condition for creep properties is σp≤0. 2% at 700℃/412 MPa/100 h.