机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2015年
1期
161-166
,共6页
交叉滚子%转盘轴承%游隙%偏载效应%边缘效应%滚子修形
交扠滾子%轉盤軸承%遊隙%偏載效應%邊緣效應%滾子脩形
교차곤자%전반축승%유극%편재효응%변연효응%곤자수형
crossed roller%slewing bearing%clearance%unbalance loading effect%edge loading effect%roller profile modification
针对联合载荷作用下交叉圆柱滚子转盘轴承的滚子与滚道之间接触应力分布的“偏载效应”和“边缘效应”问题,提出在轴承游隙合理取值的前提下,通过对滚子的修形设计来改善滚子滚道接触状况的有效方法。对轴承的整体力学系统进行建模和求解计算,采用有限长线接触理论研究轴承游隙对滚子偏载的影响。在合理轴承游隙下,研究滚子在不同凸度量时滚子与滚道之间的接触应力分布情况。研究结果表明:滚子偏载后接触应力沿接触线呈现不对称分布,重载端压力增大而轻载端压力减小,并且这一趋势随着轴承游隙值的增大而趋于显著。通过对滚子的适当修形可以改善“偏载效应”,并消除“边缘效应”。滚子的凸度量越大,效果越显著,但滚子载荷有向滚子中部集中的趋势。在综合考虑这些影响的基础上确定出联合载荷作用下的交叉圆柱滚子转盘轴承的滚子最佳修形参数。
針對聯閤載荷作用下交扠圓柱滾子轉盤軸承的滾子與滾道之間接觸應力分佈的“偏載效應”和“邊緣效應”問題,提齣在軸承遊隙閤理取值的前提下,通過對滾子的脩形設計來改善滾子滾道接觸狀況的有效方法。對軸承的整體力學繫統進行建模和求解計算,採用有限長線接觸理論研究軸承遊隙對滾子偏載的影響。在閤理軸承遊隙下,研究滾子在不同凸度量時滾子與滾道之間的接觸應力分佈情況。研究結果錶明:滾子偏載後接觸應力沿接觸線呈現不對稱分佈,重載耑壓力增大而輕載耑壓力減小,併且這一趨勢隨著軸承遊隙值的增大而趨于顯著。通過對滾子的適噹脩形可以改善“偏載效應”,併消除“邊緣效應”。滾子的凸度量越大,效果越顯著,但滾子載荷有嚮滾子中部集中的趨勢。在綜閤攷慮這些影響的基礎上確定齣聯閤載荷作用下的交扠圓柱滾子轉盤軸承的滾子最佳脩形參數。
침대연합재하작용하교차원주곤자전반축승적곤자여곤도지간접촉응력분포적“편재효응”화“변연효응”문제,제출재축승유극합리취치적전제하,통과대곤자적수형설계래개선곤자곤도접촉상황적유효방법。대축승적정체역학계통진행건모화구해계산,채용유한장선접촉이론연구축승유극대곤자편재적영향。재합리축승유극하,연구곤자재불동철도량시곤자여곤도지간적접촉응력분포정황。연구결과표명:곤자편재후접촉응력연접촉선정현불대칭분포,중재단압력증대이경재단압력감소,병차저일추세수착축승유극치적증대이추우현저。통과대곤자적괄당수형가이개선“편재효응”,병소제“변연효응”。곤자적철도량월대,효과월현저,단곤자재하유향곤자중부집중적추세。재종합고필저사영향적기출상학정출연합재하작용하적교차원주곤자전반축승적곤자최가수형삼수。
For the problem of unbalance loading effect and edge loading effect of the contact stress distributions between the rollers and the raceway of crossed cylindrical roller slewing bearing under combined loads, the effective method for improving the roller and raceway contact state is put forward. This method is realized through the profile modification design of rollers under the premise of reasonable bearing clearance. The whole mechanical system of the bearing is modeled and solved, and the effect of the bearing clearance on the unbalance loading of the roller is researched by using the finite length line contact theory. Under the reasonable bearing clearance, the contact stress distributions between the rollers with different crowning values and the raceway are researched. The results show that the contact stress distribution of the roller appears asymmetric along the contact line after the roller suffers unbalanced load, the stress on the heavy end increases while on the light end decreases, and this trend tends to be more significant with the increase of the bearing clearance value. The unbalance loading effect can be improved and the edge loading effect can be eliminated by proper profile modification of the roller. The larger the crowning value of the roller, the more significant effect gets, but there exists the trend of the load concentrating to the central section of the roller. On the basis of considering these influence, the best profile modification parameters of the roller is determined for the crossed cylindrical roller slewing bearing under combined loads.