组合机床与自动化加工技术
組閤機床與自動化加工技術
조합궤상여자동화가공기술
MODULAR MACHINE TOOL & AUTOMATIC MANUFACTURING TECHNIQUE
2015年
1期
1-3
,共3页
卢晓红%武文毅%王文韬%裴兴林%路彦君%司立坤
盧曉紅%武文毅%王文韜%裴興林%路彥君%司立坤
로효홍%무문의%왕문도%배흥림%로언군%사립곤
镍基高温合金%微铣削%毛刺%鳞刺
鎳基高溫閤金%微鐉削%毛刺%鱗刺
얼기고온합금%미선삭%모자%린자
nickel-base superalloy%micro-milling%burrs%scales
基于微小型机床的微铣削( Micro-milling )技术是加工镍基高温合金微小结构/零件的可行技术手段。文章通过镍基高温合金微铣削加工实验,利用扫描电子显微镜和能谱分析仪对刀具的磨、破损形态及局部化学成分和槽的表面形貌进行了研究分析,发现镍基高温合金微铣削毛刺形貌及成因与镍基高温合金传统切削或其他材料微铣削具有很大不同:首先,毛刺长度过长;其次,刀具磨损对鳞刺的产生有很大影响;鳞刺只出现在槽的一侧边界。在实验研究基础上,分析了毛刺的成因,为后续镍基高温合金微铣削毛刺的有效抑制研究提供参考。
基于微小型機床的微鐉削( Micro-milling )技術是加工鎳基高溫閤金微小結構/零件的可行技術手段。文章通過鎳基高溫閤金微鐉削加工實驗,利用掃描電子顯微鏡和能譜分析儀對刀具的磨、破損形態及跼部化學成分和槽的錶麵形貌進行瞭研究分析,髮現鎳基高溫閤金微鐉削毛刺形貌及成因與鎳基高溫閤金傳統切削或其他材料微鐉削具有很大不同:首先,毛刺長度過長;其次,刀具磨損對鱗刺的產生有很大影響;鱗刺隻齣現在槽的一側邊界。在實驗研究基礎上,分析瞭毛刺的成因,為後續鎳基高溫閤金微鐉削毛刺的有效抑製研究提供參攷。
기우미소형궤상적미선삭( Micro-milling )기술시가공얼기고온합금미소결구/령건적가행기술수단。문장통과얼기고온합금미선삭가공실험,이용소묘전자현미경화능보분석의대도구적마、파손형태급국부화학성분화조적표면형모진행료연구분석,발현얼기고온합금미선삭모자형모급성인여얼기고온합금전통절삭혹기타재료미선삭구유흔대불동:수선,모자장도과장;기차,도구마손대린자적산생유흔대영향;린자지출현재조적일측변계。재실험연구기출상,분석료모자적성인,위후속얼기고온합금미선삭모자적유효억제연구제공삼고。
Micro milling technology which is based on the micro machine tool is one of the feasible skills processing the Nickel-based superalloy micro constructions/parts. Micro-milling Nickel-based superalloy tests have been carried out and then the wear/break features and the chemical component of the testing tool as well as the surface features of the testing slots have been researched. Results show that the burrs’ features and causes in micro milling Nickel-based superalloy have great differences from the traditionally milling Nickel-based superalloy and micro milling other materials. Firstly, the length of the burrs is too long. Sec-ondly, tool wearing has great effects on the scales’ formation. Thirdly, the scales only appear on the one side of the testing slots. Based on the tests and researches, formation of the burrs has been studied to provide references for controlling the burrs in micro milling Nickel-based superalloy effectively.