机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2014年
24期
73-78
,共6页
常颖%靳菲%李晓东%史栋勇%王存宇%赵坤民
常穎%靳菲%李曉東%史棟勇%王存宇%趙坤民
상영%근비%리효동%사동용%왕존우%조곤민
热成形%高强钢%高温热胀形特征%冲压温度%成形性
熱成形%高彊鋼%高溫熱脹形特徵%遲壓溫度%成形性
열성형%고강강%고온열창형특정%충압온도%성형성
hot forming%high-strength steel%thermal expansion characteristics%stamping temperature%formability
通过高温热胀形特征分析,研究热冲压22MnB5合金在不同温度下的成形性,并利用Dynaform软件仿真验证。比较成形温度在800℃和700℃时样件的热胀形特征,结果表明,在800℃时成形,样件由于平面应变方向主应变过大,拉压应变区次应力为负值,造成拉伸破裂;在700℃下冲压成形的试件,各部分应变都处于安全区域,双向拉伸区域和拉伸-压缩复合区域的变形均匀,较前者成形性良好。另外,提出关于热成形先进高强度钢(Advanced high strength steel, AHSS)样件,其最佳成形温度不是现有文献报道的800~850℃的范围内,该结论为深入探索最佳成形温度、提高成形性提供了方向;建立成形前的快冷法(冷速不低于27℃/s),降温到目标温度700℃左右冲压成形。试验证明:通过该方法,样件的成形性明显改善,微观结构更为致密。
通過高溫熱脹形特徵分析,研究熱遲壓22MnB5閤金在不同溫度下的成形性,併利用Dynaform軟件倣真驗證。比較成形溫度在800℃和700℃時樣件的熱脹形特徵,結果錶明,在800℃時成形,樣件由于平麵應變方嚮主應變過大,拉壓應變區次應力為負值,造成拉伸破裂;在700℃下遲壓成形的試件,各部分應變都處于安全區域,雙嚮拉伸區域和拉伸-壓縮複閤區域的變形均勻,較前者成形性良好。另外,提齣關于熱成形先進高彊度鋼(Advanced high strength steel, AHSS)樣件,其最佳成形溫度不是現有文獻報道的800~850℃的範圍內,該結論為深入探索最佳成形溫度、提高成形性提供瞭方嚮;建立成形前的快冷法(冷速不低于27℃/s),降溫到目標溫度700℃左右遲壓成形。試驗證明:通過該方法,樣件的成形性明顯改善,微觀結構更為緻密。
통과고온열창형특정분석,연구열충압22MnB5합금재불동온도하적성형성,병이용Dynaform연건방진험증。비교성형온도재800℃화700℃시양건적열창형특정,결과표명,재800℃시성형,양건유우평면응변방향주응변과대,랍압응변구차응력위부치,조성랍신파렬;재700℃하충압성형적시건,각부분응변도처우안전구역,쌍향랍신구역화랍신-압축복합구역적변형균균,교전자성형성량호。령외,제출관우열성형선진고강도강(Advanced high strength steel, AHSS)양건,기최가성형온도불시현유문헌보도적800~850℃적범위내,해결론위심입탐색최가성형온도、제고성형성제공료방향;건립성형전적쾌랭법(랭속불저우27℃/s),강온도목표온도700℃좌우충압성형。시험증명:통과해방법,양건적성형성명현개선,미관결구경위치밀。
Based on the high-temperature thermal expansion analysis, the formability at different temperature of hot-forming 22MnB5 is studied and also verified by Dynaform simulation. Comparing the thermal expansion characteristics at forming temperature 800℃ and 700℃, the results suggest that:Forming at 800℃, the sample results in a tensile rupture since the principal strain in plane strain direction is too large, while the secondary strain in tensile-compressive zone is negative; forming at 700℃, the formability is significantly improved since the strain of all parts remain in a safety area and sample has a uniform deformation in biaxial stretching region and tensile-compressive zone. In addition, this work puts forward that the optimized forming temperature of hot-forming advanced high strength steel(AHSS) sample is not in the range of 800℃ to 850℃ reported in present literatures. This conclusion provides directions for deep exploration of optimized forming temperature and improvement of formability. A rapid cooling method is designed to provide a cooling rate over 27℃/s, with which the sample is cooled to 700℃-the target temperature for quenching. The experiment shows that by this method, there is a significant improvement on the formability, and the microstructure is denser.