焊管
銲管
한관
WELDED PIPE AND TUBE
2015年
2期
64-67
,共4页
王立柱%魏旭%张婷婷%徐佳%刘伟丽%王亚彬
王立柱%魏旭%張婷婷%徐佳%劉偉麗%王亞彬
왕립주%위욱%장정정%서가%류위려%왕아빈
直缝埋弧焊管%多丝埋弧焊%CO气孔%电流%熔深
直縫埋弧銲管%多絲埋弧銲%CO氣孔%電流%鎔深
직봉매호한관%다사매호한%CO기공%전류%용심
SAWL pipe%multiple wires submerged arc welding%CO gas pocket%current%penetration fusion
针对直缝埋弧焊管生产过程中焊缝产生CO气孔的原因进行了分析,得出直缝埋弧焊管生产过程中产生CO气孔的工艺原因是焊接电流小而焊缝熔深大的结论。并针对CO气孔产生的原因在焊接工艺方面提出了相应的改进措施:在电流较小时更换细焊丝;增大一丝电流;减小预焊合缝钝边间隙;改变坡口尺寸;提高预焊缝焊接质量;降低焊速。在钢管生产过程中采用以上措施后,有气孔缺陷钢管的比例从生产初期的40%降到2%以下,钢管的生产效率提高50%以上。
針對直縫埋弧銲管生產過程中銲縫產生CO氣孔的原因進行瞭分析,得齣直縫埋弧銲管生產過程中產生CO氣孔的工藝原因是銲接電流小而銲縫鎔深大的結論。併針對CO氣孔產生的原因在銲接工藝方麵提齣瞭相應的改進措施:在電流較小時更換細銲絲;增大一絲電流;減小預銲閤縫鈍邊間隙;改變坡口呎吋;提高預銲縫銲接質量;降低銲速。在鋼管生產過程中採用以上措施後,有氣孔缺陷鋼管的比例從生產初期的40%降到2%以下,鋼管的生產效率提高50%以上。
침대직봉매호한관생산과정중한봉산생CO기공적원인진행료분석,득출직봉매호한관생산과정중산생CO기공적공예원인시한접전류소이한봉용심대적결론。병침대CO기공산생적원인재한접공예방면제출료상응적개진조시:재전류교소시경환세한사;증대일사전류;감소예한합봉둔변간극;개변파구척촌;제고예한봉한접질량;강저한속。재강관생산과정중채용이상조시후,유기공결함강관적비례종생산초기적40%강도2%이하,강관적생산효솔제고50%이상。
In this article, it analyzed the cause of CO gas pocket generated in SAWL pipe production process, a conclusion of small welding current and deep penetration was obtained. Some improvement measures for CO gas pocket were put forward:to change the fine welding wire when the welding current is small; to increase welding current for the first wire, and decrease root face clearance of joint close pre-welding ; change groove size; increase welding quality of pre-welding and decrease welding speed. All the above measures can make the proportion of steel pipe with gas pocket defects from 40% to 2% below, and increase productivity efficiency by 50%above.